Battle-Proven Multi Blade Gang Saw For Marble Block Cutting

HLKJ-100/S800 Gang Saw: Industrial Reliability for Stone Slab Production

– Battle-Proven Marble & Granite Processor with 20-Years Engineering Heritage

Product Overview

The HLKJ-100/S800 Gang Saw delivers uncompromised reliability validated by 3,000+ installations worldwide. Equipped with standard PLC ++ 10" touchscreen control, it processes granite/marble blocks up to 3.2m³ into slabs (1.5-5cm standard; 1cm thin optional) at 450m²/day output. Engineered for 24/7 operation with industry-lowest maintenance costs.

Industry-Proven Engineering

1. Heavy-Duty Structural Integrity    * 30mm Stress-Relieved Steel Frame
        → Zero deformation after 10+ years heavy-load operation (field-verified)
    *  Forged Steel Twin Connecting Rods + Reinforced Crankshaft
        → Even force distribution → tolerates 30cm block height variance
    *  Hard-Chromed Lead Screws (Ø90mm)
        → 50,000+ hours wear resistance (documented)

2. Standard Smart Control System
    * Siemens/Schneider PLC + 10" IP65 Touchscreen
       → Real-time monitoring: cutting speed/motor current/slab count
       → Recipe storage: 20+ stone-specific cutting programs
    * Auto Feed Compensation
       → Dynamically adjusts descent rate based on stone hardness

3. Maintenance-Optimized Design
    * Mineral Oil-Bath Guides (Industry-standard solution)
       → Continuous lubrication → 3x longer lifespan vs. dry slides
    * Front-Access Service Panels
       → Replace guide shoes in 30 mins (no frame disassembly)
    * Centralized Lubrication
       → Single-point greasing for 8 critical bearings

Competitive Advantages (Documented)

Field Performance Data

EGYPTIAN MARBLE PLANT (Operational since 2018): 
 
- **Total Cut:** 1,850,000m²  

- **Bearing Replacements:** 2 (SKF bearings)  

- **Thickness Tolerance:** ±0.3mm for 20mm slabs 
 
- **Max. Downtime Incident:** 4 hours (lubrication upgrade)