Granite Multi Blade Block Cutting in Turkey

KT-80 designed on block lifting principle, enables to achieve of the max productivity in marble sawing. KT-80 guarantees the required stability and a constant standard in the quality of the finished product. KT-80 has rectilinear, long run motion, for fast cutting and lower diamond consumption

A robust blade frame allows the tensioning of the diamond blades upto 12 tons each. The blade frame is the fixed position type and moved by a double connecting rod, while the block trolley installed on a platform rises towards to the blades.

Movement of platform is provided by big screws(90mm. dia.) which are moved by a transmission group based on four angular reduction units and a central operations group, this group commands fast movement and variable speed movements of the platform.

The platform guided on four slideways, two sidesare V shaped prismatic slides, other two sidesare in contact with flat slides. Slidesare made of stainless steel and interchangeable. Specially manufactured steel connectingrod slightened by machine tools, free from weld in order to ensure a very high resistance for dynamic stresses.

An electrical motor through a belt transmission, moves a big cast iron flywheel (diameter of 3.5m and 9 tons) which fixed on the main axle, drives two cranks connected to blade frame.

Blade frame is completes its motion by a specially designed system by SERMAK which consist of articulated pendulums. This system has strong bearings and bearing friction losses are minimized. Machine can be supplied with hydraulic blade tensioner.

KT 80 is controlled by a PLC (programable logic control) system with a 10 inch Touch Screen color panel for managing to synchronize all the processing parameters by easy interface and operator controls.

All of electrical components made of high qualitycomponents by following EEC standards. Main motor has electronic soft starting system to reduce mechanical impacts on start up.

Toksel Gangsaw Machine
GANGSAW MACHINE
MADE IN TURKEY
80 lamas
132 kW
88 strokes
80 cm

STONE GANGSAW TENSIONING SYSTEMS & TIE RODS
We are the worl leader for the manufacturing the #tierods for #marble and #granite and tensioning systems. The company is located in Istanbul, Turkey. Moreover it is the trading and engineering partner of Gangsaws' users for tie rods and tensioning systems such us Breton, Simec, Pedrini, BM, Gaspari, Karl Mayer, Toksel, Mks, BM Drogan etc...
Our type;
#turkishgangsaw
#italiangangsaw
#germanygangsaw
#spaingangsaw
#chinesegangsaw
Other #gangsaw

Our SCH80 Gang Saw machine is created for rapid cutting of natural stone blocks with cast iron flywheel & double connecting rods which has a linear movement to minimize vibration.
Our machine is wagon uplift type. The blades frame is at a fixed height and the block transport trolley is raised towards the diamond blades by synchronized screw shaft system. Our Multi Blade Gang Saw Machine which works in the logic of mass production, provides energy efficiency thanks to excellent harmony between counterweighted cranks & connecting rods, moving diamond blade holder & tension tie rods.
It is designed as 2 pieces of cutting wagons + 1 piece of transfer wagon line + 2 pieces of waiting station.
The movement of the cutting wagon is provided by a trapezoidal screw with a diameter of 90 mm and a pitch of 12 mm, and the installed system has a block lifting capacity of 40 tons.
The block raising station is locked with zigzag wedges strongly. The station moves on two rigid chrome plated prismatic and two flat slides connected to 4 columns, preventing any deviation in the vertical axis.
80 flat diamond blades are connected to the hydraulic tensioning system that provides equal tension to each blade with tension tie rods.
There is an automatic brake stop, audible and light alarm system, if the oil is finished, the main bearings break down, the plate is broken, the flywheel speed decreased or any problem occurs.
PLC Control panel, Telemecanique brand materials, SKF or FAG Bearing.
Roller bearing guide way system working in the oil pool (saves energy compared to friction slides, has a longer life).
Power transmission between main engine and flywheel is provided by energy efficient multiple belt system.
When the block reaches a certain height during cutting (distance adjustable system), the machine automatically stops to fix the plates and the system gives an alarm.
The lifting speed of the block to be cut can be adjusted automatically according to the hardness of the stone. Thanks to the sensors, cutting is made a constant pressure between multi blade saws and stone block.
The up and down movement of the cutting wagon is on the square of friction resistant precision guides (bronze slides) without vibration.
All the mechanical parts and gears we used in our machines are our own production and there is no shortage of spare parts.
Our machine is covered by a 1 year warranty for electronic parts and 2 years for mechanics. And we give spare parts supply guarantee for next 10 years.

Our SCH80 Gang Saw machine is created for rapid cutting of natural stone blocks with cast iron flywheel & double connecting rods which has a linear movement to minimize vibration.
Our machine is wagon uplift type. The blades frame is at a fixed height and the block transport trolley is raised towards the diamond blades by synchronized screw shaft system. Our Multi Blade Gang Saw Machine which works in the logic of mass production, provides energy efficiency thanks to excellent harmony between counterweighted cranks & connecting rods, moving diamond blade holder & tension tie rods.
It is designed as 2 pieces of cutting wagons + 1 piece of transfer wagon line + 2 pieces of waiting station.
The movement of the cutting wagon is provided by a trapezoidal screw with a diameter of 90 mm and a pitch of 12 mm, and the installed system has a block lifting capacity of 40 tons.
The block raising station is locked with zigzag wedges strongly. The station moves on two rigid chrome plated prismatic and two flat slides connected to 4 columns, preventing any deviation in the vertical axis.
80 flat diamond blades are connected to the hydraulic tensioning system that provides equal tension to each blade with tension tie rods.
There is an automatic brake stop, audible and light alarm system, if the oil is finished, the main bearings break down, the plate is broken, the flywheel speed decreased or any problem occurs.
PLC Control panel, Telemecanique brand materials, SKF or FAG Bearing.
Roller bearing guide way system working in the oil pool (saves energy compared to friction slides, has a longer life).
Power transmission between main engine and flywheel is provided by energy efficient multiple belt system.
When the block reaches a certain height during cutting (distance adjustable system), the machine automatically stops to fix the plates and the system gives an alarm.
The lifting speed of the block to be cut can be adjusted automatically according to the hardness of the stone. Thanks to the sensors, cutting is made a constant pressure between multi blade saws and stone block.
The up and down movement of the cutting wagon is on the square of friction resistant precision guides (bronze slides) without vibration.
All the mechanical parts and gears we used in our machines are our own production and there is no shortage of spare parts.
Our machine is covered by a 1 year warranty for electronic parts and 2 years for mechanics. And we give spare parts supply guarantee for next 10 years.

STONE GANGSAW TENSIONING SYSTEMS & TIE RODS
We are the worl leader for the manufacturing the #tierods for #marble and #granite and tensioning systems. The company is located in Istanbul, Turkey. Moreover it is the trading and engineering partner of Gangsaws' users for tie rods and tensioning systems such us Breton, Simec, Pedrini, BM, Gaspari, Karl Mayer, Toksel, Mks, BM Drogan etc...
Our type;
#turkishgangsaw
#italiangangsaw
#germanygangsaw
#spaingangsaw
#chinesegangsaw
Other #gangsaw

KT-80 designed on block lifting principle, enables to achieve of the max productivity in marble sawing. KT-80 guarantees the required stability and a constant standard in the quality of the finished product. KT-80 has rectilinear, long run motion, for fast cutting and lower diamond consumption

A robust blade frame allows the tensioning of the diamond blades upto 12 tons each. The blade frame is the fixed position type and moved by a double connecting rod, while the block trolley installed on a platform rises towards to the blades.

Movement of platform is provided by big screws(90mm. dia.) which are moved by a transmission group based on four angular reduction units and a central operations group, this group commands fast movement and variable speed movements of the platform.

The platform guided on four slideways, two sidesare V shaped prismatic slides, other two sidesare in contact with flat slides. Slidesare made of stainless steel and interchangeable. Specially manufactured steel connectingrod slightened by machine tools, free from weld in order to ensure a very high resistance for dynamic stresses.

An electrical motor through a belt transmission, moves a big cast iron flywheel (diameter of 3.5m and 9 tons) which fixed on the main axle, drives two cranks connected to blade frame.

Blade frame is completes its motion by a specially designed system by SERMAK which consist of articulated pendulums. This system has strong bearings and bearing friction losses are minimized. Machine can be supplied with hydraulic blade tensioner.

KT 80 is controlled by a PLC (programable logic control) system with a 10 inch Touch Screen color panel for managing to synchronize all the processing parameters by easy interface and operator controls.

All of electrical components made of high qualitycomponents by following EEC standards. Main motor has electronic soft starting system to reduce mechanical impacts on start up.