Basalt Block Cutting Machine in Italy

EASYWIRE - mono-wire machine used to square blocks and cut slabs
Machine used to square blocks and cut slabs (even thick slabs) of granite by means of a diamond wire.
Machine structure and mechanisms
Handy-designed and functional structure made of heat treated, arc-welded steel, ensuring the required stiffness of the system and cutting precision of the machine.Two opposite carts containing the components for the wire motion, slide vertically along the machine columns by means of screw/nut screw mechanisms, thus moving the wire up and down.
The wire is rotated by a driving pulley with a diameter of 1.000 mm through an inverter controlled asynchronous motor that optimizes the wire peripheral speed according to the material to be sawn.A driven pulley with the same diameter is constantly kept under tension by a pneumatic cylinder, thus giving the wire the ideal tension.The mechanism is completed by two independent driven pulleys with the same diameter, and two wire-driving pulleys installed next to the point where the wire gets into, and comes out from, the block to be sawn.

GOLD 800/6 Diamond wire saw for cutting granite blocks
A complete machine range: Breton diamond wire saws are available in a vast range of models to meet all kinds of production requirements. The range goes from 20-wire machines to 71-wire machines, with a number of intermediate models. It is possible to choose machines to use with 6.3 mm diamond wire, or machines to use with 7.3 mm diameter diamond wire. It is also possible to choose machines that cut a preset nominal thickness of 20 mm, or machines that cut a preset nominal thickness of 30 mm, or machines that cut a variable nominal thickness of 20 mm and more (20, 30, 40 mm ...).

The StoneWizard Monocut is a reliable and versatile diamond wire cutting machine, designed for block cutting and slab production. It combines robust construction, high precision, and low operating costs.

Main Features

• Single diamond wire for block squaring and slab cutting


• Automatic speed reduction at wire entry, exit, and overload


• Advanced PLC with encoder-controlled motors → ±1 mm precision


• Direct belt transmission → high efficiency and reduced maintenance


• Full dust protection with column cover


• Photo-sensor safety fences (standard)


• Water cooling system with water presence sensor


• Available configurations: stationary with rotating table trolley, stationary with linear trolley, gantry


• Available options: CNC shaping, horizontal cutting, multiblock setups

Technical Specifications

• Dimensions (L × W × H): 2900 × 6000 × 5520 mm


• Weight: 7200 kg


• Wire diameter: 6–11 mm


• Max cutting height: 2200 mm


• Max cutting length: 3500 mm


• Max cutting width: free


• Wire speed: 24–35 m/s


• Main motor: 15–18 kW


• Other motors: trolley 0.75 kW; rotation 0.75 kW; shaping 0.5 kW; Z axis 1.5 kW


• Total installed power: 19 kW


• Precision tolerance: ±1 mm


• Cooling system: water with water presence sensor


• Air compressor: 25 L/min @ 9 bar max


• Dust protection: full column cover (standard)

Options and Configurations

• CNC shaping unit (optional)


• Horizontal cutting unit (optional)


• Multiblock setups (optional)


• Rotating table trolley/s (optional)


• Gantry version (optional)


• Photo-sensor safety fences (standard)


• Dust protection full column (standard)

set 400 is made to cut marble and stone up to 35cm/13,87 inches. Particularly suitable to be used in funeral sector, buildings and housing units, urban and road construction, sidewalks and curbs, barrier indusry.
features a diamond wire saw, hydraulic motor, articulated arm, central column and material support

Wire cutting machines management up to 10 axes
Erotag is the CAD / CAM software for wire cutting and shaping machines that can interpolate up to 10 axes.
It is suitable for program profiling, roughing of blocks and to create complex shapes, such as; cylindrical columns and conical shells for covering the columns, templates for furniture, stairs and frames.
OPERATION
Erotag allows the user to freely assign the machining cycles and the order of items to be processed.

The 2 or 4 synchronized axes is useful for cylindrical or constant conical machining while the 4 or more independent axes contouring allows variable conical machining in which profiles on the two planes of interpolation (typically XY and UV) have different shapes.
Possible options, such as slowing down, can be assigned automatically or manually as well as linear unloading, circular unloading, pausing on edge work, work regimes and synchronization points. The start and stop points on the profile are independent on the two planes of interpolation.
Erotag is part of the CAD Logotag that allows users to generate the machining profiles in the simplest and quickest way, without using third-party drawing programs.

SIMECWIRE/01 –MOB, besides having the same characteristics of the stationary version, it has the possibility to translate on tracks, thus turning out to be especially suitable to cut slabs. The transmission of the movement on tracks is obtained by a precise pinion-rack system controlled by brushless motors and encoders on both sides, as it takes place on the most precise tool machines. For squaring blocks, the machine can be equipped with a rotating trolley.