Limestone Edge Profiling, Polishing Machine in Italy

The edge-polishing machine BORDI T804 and BORDI T604 are completely automatic machines that, thanks to their versatility, allow to easily range from the plain step to kitchen countertops. These machines, made of a thick steel study structure, are carefully ground in all the parts, and then assembled after being electro-welded, sandblasted and treated with special painting systems. The belt slides on ground stainless steel plates of 12 mm, and is guided by a double self-greasing belt allowing different types of processing without the use of the guiding bar. The protection guards and the electric board are made of stainless steel. The moving parts of the machine are constantly lubricated by means of an automatic greasing system. The advanced electronics manage each spindle in the different kind of processing, as for example the partial polishing of the edge, the choice of the abrasive diameter and the possibility to polish irregular shapes.

A PERFECT STONE COUNTERTOP MACHINE

SYSTAR BASIC is a sturdy, closed frame stone countertop machine to perform all processes required in a stone fabrication shop.

WHICH PROBLEM DOES IT SOLVE FOR THE MARBLE WORKER?
Easy, fast and accurate way to make a recessed drainer and/or draining grooves with a manual machine.
WHAT WILL YOU CREATE?
kitchen and vanity tops
backsplash
arches
sills
stairs
shower base
wall and floor applications
cornices
STONE PROCESSING TYPES

shaping and polishing of internal and external edges
chamfering
drilling faucet holes
cutting out sink holes
drain-boards
grinding and polishing of drain grooves and cutting slots on edges
cutting to size vertically or by 45° miter
WHAT WILL YOU LOVE IN THIS FABRICATION WORK CENTER?
Micrometric adjustments
Tilting head 0°/45°/90°
Double water lubrication system (you can use manual or CNC tools)
Perfect parallelism of guides and tool movement.
OPERATING AREA
- Work surface made of smooth stone calibrated by the machine itself
- Maximum length workable with profiling tools : 3000 x 1100 mm
- Max. length of straight cut with blade: 3000 mm
- Max. length of inclined 45° mitre cut with blade: 2800 mm
- Maximum length for edge polishing (also 45°): 3000 mm
- Maximum slab thickness for disc cutting: 40 mm for vertical cuts and 30 mm for 45° miter cuts
- Maximum slab thickness for profiling edge polishing: 60 mm (on vacuum cups)
- Maximum slab thickness for polishing flat edge: 80 mm (on table)
FRAMEWORK
- Tubular steel frame coated with ceramic and epoxy paint
- Dimensions: 3500 x 1700 x 1650 (h) mm
- Weight: 650 kg
TEMPLATE ON TOP
- Fixed by 4 suction cups Ø120 mm
STEEL LINEAR GUIDES
- Longitudinal movement: hardened, anti-corrosion treated, steel slide guides with recirculation balls block.
- Transversal movement: hardened, anti-corrosion treated, steel slide guides with recirculation balls block.
OPERATING HEAD
- Electrospindle: 2.2 kW (3HP) with internal lubrication.
- Spindle:
- Stainless steel
- Connection: ½” gas F
- Rotation speed: from 1500 to 12500 rpm, with digital display on the control panel
- Vertical movement operated by a hand crank
- Vertical stroke: 100 mm
- 3 spindle modes:
Vertical (for profiling and slot cutting)
45° inclination (for disc cutting and bevel polishing)
Horizontal (for disc cutting and edge polishing)
- Manual lifting and locking the operating head
- At the start of the spindle motor the internal water lubrication is activated automatically
ORTHOGONAL MOVEMENT
- Slide guides are equipped with adjustable mechanical limit switches.
VACUUM SYSTEM TO FIX THE WORKPIECE AND TEMPLATE*
1 vacuum system with 8 connections to hold the work piece and template firmly in position:
- Vacuum ejector pump
- Pressure regulator
- Manometer
- 4 Suction cups work piece: Ø90 mm, can be excluded individually
- 4 Suction cups template: Ø120 mm with internal thread
- Connection pipes: 4 m, Ø 6 mm
- Compressed air gun
* required: minimum 6 bar pressure, 150 l/min, recommended: compressor minimum 4 kW, 300 l/min, 8 bar pressure
WATER CONNECTION*
- Tool lubrication: internal and external by water hoses
- Water gun
* required: minimum 2 bar pressure, 15 l/min
SUPPLY
- Electrical power: 230 V–50/60 Hz single-phase (16A)
- Power unit: IP 65 drive according to CE standards (low tension controls on the control panel)
STANDARD SUPPLY
- 1 tool holder ½” gas – M12 free turning toucher ring - Use and maintenance manual
- 1 tool holder ½” gas - Ø 22,2 mm free turning toucher ring - Service wrenches
- Toucher rings Ø 37 and Ø 39 mm - Waterproof apron
- Blade guard and flange Ø 60 mm - Screws and bolts
- Compressed air, water and grease guns - Spare fuses

MBA are edging machines for the production of skirting boards, steps, non-slip engravings, bullnose and half bullnose, profiles on ceramics, stone materials and agglomerates.
Our consolidated experience in the construction of this type of machine has enabled it to be continuously improved. In fact, the latest version has been structurally and technically renewed in order to achieve the utmost quality and productivity. The previously manual accompanying guide is now automatic and controlled by a gear motor with measurement display.The pressing bars, once equipped with mechanical adjustment, are now pneumatically adjusted, so that they can better adapt to the different thicknesses that can be processed. Moreover, to reduce costs and maintenance times, the head regulating slides have been replaced with an innovative adjusting system.

MAS is a fully equipped multipurpose machine which can be used for cutting, edge profiling, polishing and chamfering straight edges by simply changing the head tool.
ADVANTAGES
MAS is a multipurpose saw for cutting stone slabs as well as profiling, polishing and chamfering straight edges:
Multipurpose machine fully customizable according to customer requirements;
The atmost precision is guaranteed by a compressed, rectified and chromed “active beam”;
Motorized head travel with variable speed on X and Z-axis in both forward and backward directions;
2-speed main motor to optimize machining of all types of stone: for marble (7.5kW=10HP) and for granite (5.5kW=7.5HP).

Very versatile machines able to work single pieces or small series of pieces; they allow you to obtain a very good quality on every type of straight edge.
Suitable for FURNISHING and MONUMENTS, they can be used in high quality BUILDING field as well, with a middle/high production.
Automatic fixed bench edge polisher with moving spindle holding carriage. Carriage equipped with four planetary spindles to polish the flat edge and with six 45° spindles (three upper and three lower ones) to make and polish bevels.
Features
THE EXCLUSIVE FEATURES OF A COMANDULLI MACHINE HERCULES MULTI TP
Carriage: fitted with four planetary heads suitable for polishing straight edges up to 45 cm and with six 45°-heads (three upper and three lower heads) suitable for bevel-shaping and polishing
Automatic device capable of self-learning the position and the length of the piece (or pieces) being processed
Bench: fitted with a pneumatic table for piece-loading and positioning (bearing capacity: 2400 kg) and with four sets of rollers moving in all directions
Sets of pneumatic slab holders to lock in place the piece being processed on the said bench
Squares for piece-alignment
Electronic equipments: allowing for spindle usage in different manners: more runs for each single spindle or only one run with automatic operation of all spindles at the same time
Machine operation is keypad-controlled and relevant functions are displayed on screen so as to enable a quick and user-friendly choice of the working programs
The machine handing software also allows for an easy change of all automatic device working parameters
Self-diagnostic software
Electronic centralized lubrification unit
OPTIONS
On request it is possible to supply the machine with:
5 planetary spindles
6 45° spindles for bevels
Working length longer than standard one up to 20 m max.