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Stone Drying, Catalysing Oven (23)
Robotic Unit for Resin Treatment (4)
Automatic Filling-Resining Machine (21)
Resin Spray Machine for Slabs (1)
Infrared Slab Drying-Filling Line (3)
UV Drying-Filling Oven for Slabs (5)
Vacuum Resin-Treating Plants (5)
Stone Reinforcement Net Machine (4)
Protective Polymer Applicator for Slabs (2)
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Add To CompareType: Stone Factory MachinesResin Line MachinesVacuum Resin-Treating Plants
FOB Price:
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Travertine
Machinery Function Features:
This treatment creates a strong reinforcement around the cut slab (the thickness of reinforcing varies according to request conditions and the available quantity of resin).
Treatment phases:
Block washing: by means of a high pressure hydraulic nozzle utilized by an operator
Dry of blocks: by means of drying chamber heated by means of gas or electric hot air generators
Preparation of block to be hardened: to be realized in the apposite area. It is a completely manual operation developed by means
material provided in the supply (bridge crane excluded)
Vacuum operation and resin injection: to be realized inside the machine. The block to be repair is covered into a special device and after resin is injected into the block after the creation of vacuum
Catalysis of reinforced block patented
HRVP EXTENDED BLOCK CORE REINFORCING BY MEANS OF VACUUM DEVICE AND PRESSURE
By using Hrvp Extended is guaranteed the resin percolation into all fractures connected to the external block surface. This operation gives the best solution to get a block that can be cut even if the material was fragile or really fractured.
There are now two treatments with a new phase:
Block washing: by means of a high pressure hydraulic nozzle utilized by an operator
Dry of blocks: by means of drying chamber heated by means of gas or electric hot air generators
Preparation of block to be hardened: to be realized in the apposite area. It is a completely manual operation developed by means of material provided in the supply (bridge crane excluded)
Vacuum and resin-resin injection: to be realized inside the machine. The block to be repair is covered into a special device and after resin is injected into the block after the creation of vacuum
Pressurization on the hardened block (with the Hrvp Extended system only): to do inside the surge tank of the plant line just after the injection of resin. The special pressuring cycle makes resin deep penetrating inside all fractures of the block, completely reinforcing and improving it
Catalysis of reinforced block: once the blocks have been reinforced and hardened they are placed inside hardening chambers that previously have been heated by means of electric or gas generator until the resin becomes hard
CHARACTERISTICS RESINS
We use bi-component epoxy resins studied properly for the HRVP process. The special formulations produced change according to the material of the block to be worked and to its fractures.
The plant sale contract includes the resins supply for a period to be established during the negotiations.
COMPLEMENTARY TOOLS
Besides studying the usage, Prometec has optimized shape, dimension and quality of all complementary tools necessary for the working cycle good execution.
The plant sale includes them in the supply.
CONSUMABLE MATERIALS
The first supply includes all the expendable materials, such as:
Materials for resin confinment
Aerating material
Reinforcing layers
Draining material
Fittings for the different connections
Various pipes
PLANT ASSEMBLY, START- UP AND COMMISSIONING
Besides the plant assembly and start up, Prometec proposes its staff for a period of training to guarantee the nal result on all processed and processable materials by the purchasing company.
Prometec
Italy
Prometec s.r.l.
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Add To CompareType: Stone Factory MachinesResin Line MachinesUV Drying-Filling Oven for Slabs
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Wide range of UV ray ovens, available in the version for slabs and strips/tiles, with high, medium or low power.
SIMEC
Italy
Simec S.p.A.
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Add To CompareType: Stone Factory MachinesResin Line MachinesInfrared Slab Drying-Filling Line
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
FS G 2200– Resin Line Infa-Red Filling Lines, Horizontal Ovens for Filling Slabs
Infa-red filling lines fed by gas or electricity…
Oven, Horizontal, Filling
SIMEC
Italy
Simec S.p.A.
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Add To CompareType: Stone Factory MachinesResin Line MachinesRobotic Unit for Resin Treatment
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Plants for the application of the reinforcement net on ceramic slabs.
Manufacturing big and very thin sintered stone slabs has led to the need to apply reinforcement systems as to prevent any damages in case of accidental breakages. When it comes to sintered stone slabs, it is implied to talk about large productions and therefore very reliable and fully automated plants. In order to meet such requirements, SIMEC has developed a specific solution based on the use of anthropomorphic robots, along with ovens for the catalysis of resin with continuous cycle already used for years in the field of natural stone and able to fully meet the speed reliability and flexibility requirements, achieving productivity up to 1 slab per minute, with particularly low running costs.
SIMEC
Italy
Simec S.p.A.
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Add To CompareType: Stone Factory MachinesResin Line MachinesResin Spray Machine for Slabs
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
These machines spray the resin automatically on the slabs or strips of marble or granite. They are equipped with a variable quantity of spraying nozzles, depending on the requirements and feed speed. The version for slabs automatically detects the material shape and only sprays the surface of the slab, thus avoiding any waste of resin.
SIMEC
Italy
Simec S.p.A.
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Add To CompareType: Stone Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
These machines automatically distribute the resin or the filler by a spatula on the slabs or strips of marble or granite. The mechanical action provided by the spatulas allow the resin to penetrate deeply even when it is not liquid. The version for slabs automatically detects the material shape and only applies the filler on the useful surface.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesResin Line MachinesStone Reinforcement Net Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Quartzite, Sandstone, Travertine
Machinery Function Features:
SIMEC produces automatic distributors of reinforcing net for tiles or slabs. These machines deposit automatically the reinforcing net on the material in transit, cutting the net at the right dimension. Thanks to the reels of different width it is possible to change the size of the material processed very fast and easily.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesResin Line MachinesStone Reinforcement Net Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Quartzite, Sandstone, Travertine
Machinery Function Features:
Automatic distributors of reinforcing net for tiles or slabs
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesResin Line MachinesVacuum Resin-Treating Plants
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Quartzite, Sandstone, Travertine
Machinery Function Features:
These machines facilitate the penetration of the resin, previously deposited on the surface of the slabs, into the micro-cracks and pores. The process is achieved by housing the slab in a vacuum chamber.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Quartzite, Sandstone, Travertine
Machinery Function Features:
System for the drying and catalysis of blocks to be reinforced
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesResin Line MachinesProtective Polymer Applicator for Slabs
Warranty: 12 Months
Usage: Granite, Marble, Limestone
Machinery Function Features:
Breton APP - POLYMER APPLICATOR For slab polishing lines
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APP - POLYMER APPLICATOR FOR SLAB POLISHING LINES
The Polymer Applicator (APP) is a cost efficient and environmentally sustainable method for protecting polished surfaces of slabs when they are stacked in “packs” and when being handled and moved.
WHAT IS BRETON APP?
Breton APP is a specific system mounted just before the automatic slab discharge unit at the end of the polishing line. It is designed to apply dots or lines of a thermoplastic polymer.
The number, the interval between dots/lines and form can be programmed to specific requirements. This polymer has been developed and formulated to protect the polished surface of slabs when they are stacked in “packs” in the warehouse and when being handled.
APP is an alternative system to the conventional polythene film offering the advantage of not having to deal with waste treatment and relative costs.
The polymer is purchased in granules in drums of 25 kg.
The granules are heat melted in the purpose container (1) and the melted polymer is conveyed along the heated piping (2) to the extruder gun which is also heated (3) and moves transversally.
The extruder gun, depending on the form programmed, deposits dots or lines of melted polymer on the polished surface of the slab. The polymer instantly cools down and solidifies when it comes into contact with the cold slab and remains bonded to the surface.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesResin Line MachinesProtective Polymer Applicator for Slabs
Warranty: 12 Months
Usage: Granite, Marble, Limestone
Machinery Function Features:
Breton APL -Automatic applicator of the protective polyethylene sheet
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If you want to be contacted, fill in the following form.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Travertine
Machinery Function Features:
STA 2000
Machine for the automatic void filling of marble slabs, equipped with automatic proportioning of the colouring paste during the mixing of the filler.
Monobloc support structure made of painted arc-welded steel; the structure includes the two transversal runways for the independent sliding of the two spindle-holding carts.
Oscillating unit holding a set of photoelectric sensors which read the slab shape without touching it.
Two (2) spindle-holding carts, which move crosswise on independent runways and are driven by an encoder-controlled motor with inverter.
Two (2) plate-holding spindles (each plate is equipped with 6 palette knives which can be easily replaced), powered by inverter-controlled gearmotor for the adjustment of the rotation speed. Spindles are actuated vertically by a pneumatic cylinder.
Set of panels conforming to the EC standards, which close entirely the machine. They can be manually openable sliding on the operator' side, and are used to contain the gas emissions. Panels are provided with a fan, installed behind the machine, that intakes air and expels it outside (the stack is not included in the supply).
Italy
Breton S.p.A.
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Type: Stone Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Marble, Limestone
Machinery Function Features:
Plastering lines for marble slabs mainly composed of an oven for the slabs drying, an oven for the resin hardening and of the required transport devices. The ovens can be electric, LPG or UVA according to the needs and to the type of used resin. The ovens and the transport devices have different lengths according to the slabs forwarding speeds.
Pedrini
Italy
Pedrini S.p.a. ad Unico Socio
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Type: Stone Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite
Machinery Function Features:
EAC - HOT AIR DRYER
CompactLine
Italy
Ferrari & Cigarini SRL
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Type: Stone Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Dryer with electric feeding and heating with inox mesh transport, length mm 3000 and width mm 700.
Heat input kw 6.
Installed electric powerkw 2,5 400V-50Hz.
Maximum operating temperature 300°C.
CompactLine
Italy
Ferrari & Cigarini SRL
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Type: Stone Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
In-line ovens with hot air, forced ventilation system, fed by gas or electricity, for slabs and strips / tiles. Linear ovens for strips/tiles.
Linear ovens for strips or tiles, with hot air and forced ventilation, fed by gas or electricity. The horizontal ovens, available in the version for slabs or for strips of granite, offer an efficient solution for drying material in plants with low or medium productivity. SIMEC’s horizontal oven, all with forced ventilation, are available with different feeding solutions either electric or gas.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Quartzite, Sandstone, Travertine
Machinery Function Features:
Simec LS 2100 Gas powered infrared filling lines
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
The insertion of accumulating systems on resining lines gives a better penetration of resin into the material thanks to the greater time it stays between the resining phase and the entrance in the catalysis oven. Simec offers accumulating system type COMP with version capable of housing up to 50 slabs and CUG systems which are more compact and can house up to maximum 8 slabs. On request the CUG and COMP accumulating systems can be supplied in heated version to keep slabs and resin at the required temperature during the penetration phase.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesResin Line MachinesVacuum Resin-Treating Plants
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite
Machinery Function Features:
SIMEC supplies mezzanines housing containers of resin and/or pumps and distributors for the automatic resining area. Mezzanines are made in different sizes to satisfy all the customers’ needs. They are made of a sturdy metallic carpentry treated with special two component paints and completed with galvanized steel stairs. This area can be equipped with an optional lighting system placed underneath.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesResin Line MachinesRobotic Unit for Resin Treatment
Warranty: 12 Months
Usage: Granite, Marble, Limestone
Machinery Function Features:
BRETON RESINDRONE: ROBOT FOR AUTOMATIC RESIN TREATMENT OF SLABS
SIMPLICITY FIRST: This was our watchword as we developed our robot for automatic resin treatment of slabs.
We have designed it by taking a 5-axis interpolated machine as a model, a technology now well-established and widespread, and by inventing a new application.
SIMPLICITY as reliability: the mechanics of a 5-axis milling machine can withstand stronger strains than a small mass-produced humanoid machine.
SIMPLICITY as precision: precision and quickness in following the predetermined resin distribution paths within the slab perimeter with a cycle for redistributing the resin in excess sitting on the edges.
SIMPLICITY as user friendliness: changing the parameters and the working cycles is easy and intuitive.
SIMPLICITY as environment friendliness: Thanks to the technology that mixes the resin different components in the last centimeters of the distribution duct, cleaning is easy and quick, it does not need solvent, reducing environmental impact.
SIMPLICITY as easy maintenance: in the unlikely event of system malfunctions, Breton Service remotely connects to the machine by implementing a hot-line problem solving process. The possible intervention of an after-service Breton technician can easily fix malfunctions whether she is in India, China, Brazil or anywhere in the world.
SIMPLICITY as full optional: ResinDrone can be equipped with various accessories, for example one for automatic roller cleaning or replacement, in order to work automatically for several hours.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesResin Line MachinesVacuum Resin-Treating Plants
Warranty: 12 Months
Usage: Granite, Marble, Limestone
Machinery Function Features:
Thanks to the vacuum, air goes out from the narrow crack lines of stone where resin penetrates more easily and deeply thus causing the slabs to be better restored.Vacuum resin-treated slabs get a better polishing since each single crack line, even the narrowest, is filled up with resin.
Furthermore, cracks saturated with resin prevent any seepage of humidity entering from the floor.Breton patented and realised the plants for the vacuum resin-treating by spreading the resin on the surface of marble and/or granite slabs (without immersion in resin), and developed in its R&D Dept. both the formulation of the resins to be used and the parameters involved in the process.
Breton transfers the complete Know-How to operate the plant and use the resins to its customers, and trains their operators as well.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesResin Line MachinesStone Reinforcement Net Machine
Warranty: 12 Months
Usage: Granite, Marble, Travertine
Machinery Function Features:
Slabs with many cracks, in particular of marble, can be net-reinforced on one face using a special net of fibre glass.
This operation is performed on a specially designed station of the resin-treating line.A special equipment allows to place automatically the net on the slab.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
ERI 700/6000 - NET DRYER
Net dryer-large 700 mm complete of cooling modulus (form).
Total length 8000 mm.
ERI 700/8000 - NET DRYER
Net dryer-large 700 mm complete of cooling modulus (form).
Total length 10.000 mm.
StarLine
Italy
Ferrari & Cigarini SRL
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Type: Stone Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
ERC 14/45 - RRE 14/40 - ROLLERS DRYERS
Rollers dryers 1400 complete of cooling modulus L=8.5.
ERC 14/65 - RRE 14/60 - ROLLERS DRYERS
Rollers dryers 1400 complete of cooling modulus L=12.5.
StarLine
Italy
Ferrari & Cigarini SRL
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Type: Stone Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Travertine
Machinery Function Features:
In its R&D Dept., Breton has developed the most suitable formulations of resin and analysed all the parameters involved in the resin-treating process.After having been suitably mixed with additives according to the desired final characteristics (penetration degree, adhesion degree, colour toning degree and preservation of the characteristics in the long run, UV-resistance, etc.), several types of resin were tested (epoxy, acrylic and polyester resins) and their advantages and disadvantages in terms of output and operating costs were crosschecked.
On request, Breton supplies the unit for the automatic preparation of the resin as well as the unit for the automatic spreading of resin on the slab surface.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Granite, Marble, Travertine
Machinery Function Features:
THE DRYING OF SLABS BEFORE RESIN-TREATING
Different techniques for the slab drying were tested (static hot-air drying with air dehumidification, hot-air passage, irradiation passage, static radio-frequency, etc.) and their advantages and disadvantages in terms of output and operating costs were crosschecked.
Breton suggests the most suitable drying techniques according to the type of resin used, the material to be resin-treated (marble or granite) and the required production capacity.As for the static hot-air drying with air dehumidification, Breton developed special multi-decker vertical kilns ensuring a “homogeneous” drying of all the slabs housed in the kiln.
Depending on the requirements, slabs move along the automated resin-treating line while they are held up by special, rigid steel supports.Breton suggests the most suitable catalysis techniques according to the type of resin used, the material to be resin-treated (marble or granite) and the production capacity.As to the static catalysis of the resin-treated slabs, Breton developed special vertical multi-decker kilns with hot-air circulation which ensure an ideal catalysis of the slabs housed in the kiln.
The catalysis of marble slabs treated with polyester resin may also be performed in line, while they return to the loading point and move on a conveyor placed under the processing line along its longitudinal axis, with no need of kilns.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesResin Line MachinesUV Drying-Filling Oven for Slabs
Warranty: 12 Months
Usage: Granite, Marble, Travertine
Machinery Function Features:
For resin treatment with epoxy systems curing is currently carried out in static multiple tier ovens with forced air circulation (approximately 50°C), with slab holding time in the oven of around 80 minutes. In general, following oven curing the customary 24 hour period is allowed to elapse before proceeding with the polishing stage.
Recently, technological evolution has made it possible to positively consider also the use of curing microwave systems.
That's why the Breton Research Centre has been performing detailed studies to assess the capabilities and efficacy of using microwaves to accelerate resin hardening.
It should be emphasised that microwave curing ovens are rather different from normal ovens in that the former are complex, carefully studied and calibrated systems that combine microwave radiation with hot air convection heating.
During the research project we used various types of commercial resins: normal epoxy systems and "specific" epoxy systems designed for microwave curing.
The test results showed that microwave curing epoxy resins are highly reactive and display greater receptivity to microwave radiation. It was found that the combined microwave/hot air system effectively accelerates heating and successive hardening of the resin.
The annexed graph shows the exothermic reaction curve during hardening of two epoxy resins at 50°C, one of which is a normal resin and the other a microwave curing resin.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
$1970-2500
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Machine for marble blocks vacuum perfusion epoxy for protection.
One set includes vacuum machine, 302 glue bucket, mesh cloth, exhaust pipe, diversion pipe, sealant, base.
China
Quanzhou Faithful Machinery Co.,Ltd
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Type: Stone Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Marble, Onyx, Travertine
Machinery Function Features:
THE OVEN THAT PROVIDES THE PROCESS OF HEATING THE STONE FIRST TO THE SUITABLE TEMPERATURE, THEN NET AND EPOXY APPLICATION PROCESSES, DRYING IT AT THE DESIRED TEMPERATURE.
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Type: Stone Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
$136000-142500
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Quartzite, Sandstone, Travertine
Machinery Function Features:
This machine is used for drying and vacuuming stone products.
7YR
China
XIAMEN EASTERN PEGASUS CO., LTD.
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Type: Stone Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
EM 18 - Travertine Filling Machine
• Number Of Filling Heads: 6
• Filling Motor Power: 1,1 kW
• Diameter Of Filling Area: 680 mm
• Belt Motor Power: 0,75 kW
• Belt Width: 700 mm
• Working Width: 650 mm
• Working Thickness Min. / Max.: 10 – 50 mm
• Total Electric Power: 7,5 kW
• Water Consumption: 85 lt / min
• Air Consumption: 25 lt / min
• Machine Dimensions ( W / L / H ): 1400 / 6000 / 2200 mm
https://ekizoglumakina.com/en/product/travertine-filling-machine
Turkey
Ekizoglu Makina
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