Ultra Thin Diamond Multi Wire Saw Cutting Machine

• Product Introduction

This series of products utilizes rollers to drive the diamond wire to move back and forth. Through the lifting of the workpiece to be processed, the diamond wire cuts the workpiece to achieve the purpose of processing. It is mainly used for the processing of slabs such as marble, artificial stone, graphite, refractory bricks, and composite materials. Compared with traditional stone processing equipment and tools, it can not only significantly reduce the cutting seam, decrease the stone powder generated during process- ing, increase the yield rate of materials, and reduce the thickness of the processed slabs to achieve translucency; but also reduce the noise during processing to below 100 dB, thus solving the "three highs" problems of high consumables, high noise, and high waste residue that hinder the intelligent manufacturing upgrade of the stone processing industry at one stroke.

The product is mainly composed of the following parts: transmission system, tensioning system, lifting system, wire routing system, spraying system, trolley traveling system [optional], etc. The equipment adopts a gantry structure, which has a stable structure and good guarantee of dimensional accuracy. The operating system has a friendly human-machine interface, with clear diagrams, simple operation, safety and reliability, and it also has the functions of real-time recording and data storage.

• Product Features

Higher Yield Rate High load-bearing capacity

The cutting seam can be as narrow as 0.4-0.6mm, resulting in a high effective yield rate.

Lower Energy Consumption

Saves water and electricity. Currently, their power consumption per square meter of processing is about 1.5-3 kWh [varies with different cutting materials), and the water consumption during processing is reduced by over 30% compared to traditional equipment. 

Lower Waste Discharge

Compared to processing equipments that use gang saws, under the same production capacity, it can reduce wastewater discharge by over 30% and waste residue by over 50%.

Lower Noise

Compared to traditional stone processing equipments, it can reduce noise by about 35 decibels.

Higher Safety

The product has low cutting vibration during operation, does not pull the slabs, and eliminate the risk of injury from falling quarry stones.

Elevating Type

The cutting head is fixed, enabling higher operational cutting spead.

High Load-bearing capacity of the main shaft

Adopting a 5-bearing structure for the long spindle, it has a large support force span and stable force bearing.

The micron-level clearance fit between the support holes and the spindle ensures the steady state of dynamic balance during high-speed operation.

High-strength design of the pay-off and take-up reels
With a thick-walled and high-strength design, it can avoid the influence of the pay-off and take-up pressure on the accuracy of the wire reels after multiple wire winding operations, and prolong the service life of the wire reels and the stability of wire arrangement.

Unique system control
The multi-axis linkage control algorithm adopts high-precision control methods such as electronic cam and electronic gear. 
The multi-axis load algorithm ensures the stability of the cutting wire mesh.
The PID control algorithm realizes the stability of the tension system.