Basalt Strip Cutting,Edge Trimming Machine in Turkey

6 HEAD HORİZANTAL SPLITTING MACHINES

6 Kafa Yarma Makinesi / 6 Head Horizantal Splitting Machine
Teknik Özellikler Technical Specifications

YYYM06 Testere sayısı / Number of saw adet - pcs 6
Testere çapları Diameter of the saw blades mm 650-700-875
Çalışma genişliği Max. cutting width mm 630
Çalışma kalınlığı Max. cutting tickness mm 100
Konveyor motor gücü Conveyor motor power kw 0,75
Yukarı/aşağı hareket motor gücü Up and down movement motor power kw 0,75
Yarma motor gücü (giriş) Splitting motor power (enter) kw 22
Yarma motor gücü (orta) Splitting motor power (middle) kw 22
Yarma motor gücü (çıkış) Splitting motor power (out) kw 22
Toplam elektrik gücü Total electric power kw 133,5
Makine ağırlığı Machine weight kg 7100
Makine ebatları (en x boy x yükseklik) Machine dimensions (width x lenght x height) mm 2210*6100*2100
Otomatik sayım Automatic counting
Mevcut /Available

Cutting capacity of the machine is between 200 mm and between 1200 mm
Working capacity of the one day 300 - 600 m2 / 8 h
Saw's engine power 5,5 kW

DOUBLE - HEAD CERAMIC CUTTING MACHINE
•Working Width: 650 mm
•Belt Width: 700 mm
•Working Thicknes: 12 mm
•Number Of Head : 2
•Disc Diameter: 300 mm
•Cuting Motor Power: 11 kW
•Up & Down Motor Power: 0,37 kW
•Belt Motor Power: 0,75 kW
•Belt Speed: 0,75 m / min
•Water Consumption: 80 lt / min
•Machine Dimensions ( W / L / H ): 2000 / 3000 / 1980 mm
•Machine Weight : 1790 Kgs

Description:
Max.Strip Machinable width mm 600
Machine length (L) mm 3000
Water requirement for each spindle L/min 120
Number of disc-holder heads nr 1
Discs diameter mm 300 - 350
Cutting motor power kw 11/ 18/ 22
Unloading robot driving motor power w 0.37
Outfeed conveyor belt motor power kw 0.75
Machine height (H) mm 1980
Belt width mm 700
Main conveyor belt speed m/min 4
Approximate weight Kg 1700
Machine width (W) mm 2000

Mounted on a steel chassis, machine has a closed railing with lubrication system. Makes accurate and sensitive cutting works of given dimensions, by using both moving speed control and cutting speed control.
Desired dimensions of the stone are valued to the analog screen and machine is taken to the mode of Cutting Dimensions. Crank of saw moves down and the carriage wagon moves automatically, starts to cut stone. When the carriage comes out from the stone, saw automatically moves to upwards. Carriage wagon comes to the starting point again. Tower motor counts to the required value and saw crank comes downwards again and starts to cut again. Cutting work keeps repeating like this way till the ending point.
In cutting direction, main saw cutting speed and carriage wagon speed can be adjusted to desired value. At the end of cutting point speed is steady to fast move.
Our side cutting machine is built on totaly steel construction. Anti-rust epoxi paint reinforcements, special transmission closed railing system is strengthened wit waterproof coverings.
Cutting system works with the help of 90 degrees and 45 degrees gearboxes.
Flat watertight motor models are used on our machine. Head movements are accurate and sensitive for quality of cutting works
Our side cutting machine is designed for both side cutting works and side trimming.
Rotation move of main head of the machine ( C axis ) is manual.
45 Degrees Move is manual by gearbox.
Sliding ways Moves ( Y axis ) automatic and manual.
Carriage wagon Moves ( X axis ) automatic and manual.
Can be operated both automatically and manually.
Head system makes cutting 0 – 90 degrees, steady at 45 degrees.
With the help of gearboxes speed controlled, machine makes cutting works automatically.
Information about the materials that used on the machine
Electric Motors : Gearboxes
* Motored gearbox for Sliding Ways (Gearbox 0,75 gamak motored gearbox)
* Motored gearbox for Piston Sliding (Gearbox 0,75 gama motored gearbox)
* Motored gearbox for carriage wagon moves (Gearbox 0,75 inter motored gearbox)
* Gearbox for 45 degrees cutting moves (Volant/Gearbox)
* Flat watertight Motor for marble and granite cutting works ( 9,3 kw 1500 / 3000 dual rounded köylüm motor)
Movement / Walking Systems:
* 0,5’’ steel sprocket mechanism for carriage wagon movement
* Head cutting movement system with the help of trapeze.
* Cable carrying systems are applied on functionality of sliding ways movement.
* Carriage wagon Closed sliding way walking equipment is provided with transmission crank.
Steel Construction of the Machine
*Side cutting machine is steel monoblocked and massive.
* Chassis is built up on material of 320 NPLU.
* Carriage wagon is designed from material of 80 X 20.
* Carriage awagon also has a steel chassis and processed on CNC machinery for 6 axises.
* Back tower is built from 10 mm massive sheet metal, designed to reduce the vibration of the machine.
* Upper sliding ways are processed on CNC machinery from 10 mm massive sheet metal with 8 mm between grid.
* Wagon parts , wagon wheels are founded from şifero gg50 alloy for resistance of wear.
* Piston System is massive steel thick pipe.
* All head cutting group parts are cleared on milling machine.
* Head group parts are covered with anti-corrosion and rust components.
……..……..THE OPERATING PROCEDURE OF THE MACINE………………
The periodic maintenance of the machine has to be done daily, weekly and yearly.
Lubrication of critical parts of the machine has to be done regularly. ( like hubs of the pressure wheels, sliding ways, motor lubricating pump, etc…)
In case of any problems resulting from any weak or none maintenance, buyer firm pays for repairing and fixing expenses.
Our company provides technical support as soon as possible depending on the conditions.
In case of any faults depending on user or wrong operating, any intervention will be executed after an expert examination on the machine.
It is under warranty in period of 1 years.
It is buyers duty to supply cutting saws on the machine.
Consumable parts of the machine are not included to the warranty. (like cutting saws)
Accomodation and transportation expences of installation crew, belongs to buyer firm.
…..….THE ACTS THAT YOUR SIDE HAVE TO DO ON STAGE OF INSTALLATION…...
To supply 13 kw electricity to near the fuse panel of the machine, an electrician is needed on setting up for cable connections.
To supply water plumbing near machine.
It is needed to supply the cutting saws on the installation.
The place needed for machine install : 7000 mm X 3000 mm X 2500 mm (height)
One tin of machine oil (number 30) , one tin of Grease oil.
Marble Side Cutting

BELTED FAST SERIES SIDE CUTTING MACHINE
* Our banded serial cutting machine is our machine that can make fast and precise cutting.
* It is a factory type machine that provides serial cutting.
* Our machine has 3 double spring pressure arms.
* Our machine is provided with up and down back and forth movement system with reducers.
* Seals protecting the back of the saw head bearings are heat and abrasion resistant Felts.
* The Cutting Area of ​​our machine is 600 mm.
* Bandwidth of our machine is 600 mm, Rubber is a special cutting band.
* Band movement is serial manual electronic speed controlled.

TEKNİK ÖZELLİKLER / TECHNICAL SPECIFICATIONS
Çalışma Genişliği / Working Width 650 mm
Çalışma Kalınlığı / Working Thickness 8/60 mm
Ebatlı Kesim Uzunluğu / Cut to Size Length 1750 mm
Testere Motoru / Saw Engine 7,5 kw
Testere Çapı / Saw Diameter 350 mm
Kesim Hareket Motoru Gücü / Cutting Movement Engine Power 0,75 kw
Toplam Güç Tüketimi / Total Power Consumption 8,25 kw
Ebatlar / Dimensions 3750 x160 x1200 mm
Ağırlık / Weight 1300 kg

TEKNİK ÖZELLİKLER / TECHNICAL SPECIFICATIONS
Çalışma Genişliği / Working Width 650 mm
Çalışma Kalınlığı / Working Thickness 8/60 mm
Ebatlı Kesim Uzunluğu / Cut to Size Length 1750 mm
Testere Motoru / Saw Engine 7,5 kw
Testere Çapı / Saw Diameter 350 mm
Kesim Hareket Motoru Gücü / Cutting Movement Engine Power 0,75 kw
Toplam Güç Tüketimi / Total Power Consumption 8,25 kw
Ebatlar / Dimensions 3750 x160 x1200 mm
Ağırlık / Weight 1300 kg

BELTED FAST SERIES SIDE CUTTING MACHINE
* Our banded serial cutting machine is our machine that can make fast and precise cutting.
* It is a factory type machine that provides serial cutting.
* Our machine has 3 double spring pressure arms.
* Our machine is provided with up and down back and forth movement system with reducers.
* Seals protecting the back of the saw head bearings are heat and abrasion resistant Felts.
* The Cutting Area of ​​our machine is 600 mm.
* Bandwidth of our machine is 600 mm, Rubber is a special cutting band.
* Band movement is serial manual electronic speed controlled.

Description:
Max.Strip Machinable width mm 600
Machine length (L) mm 3000
Water requirement for each spindle L/min 120
Number of disc-holder heads nr 1
Discs diameter mm 300 - 350
Cutting motor power kw 11/ 18/ 22
Unloading robot driving motor power w 0.37
Outfeed conveyor belt motor power kw 0.75
Machine height (H) mm 1980
Belt width mm 700
Main conveyor belt speed m/min 4
Approximate weight Kg 1700
Machine width (W) mm 2000

Cutting capacity of the machine is between 200 mm and between 1200 mm
Working capacity of the one day 300 - 600 m2 / 8 h
Saw's engine power 5,5 kW