Basalt Tile Cutting Machine in Italy

Upon request, the machine can be equipped with a laser mounted on the disc holder head to show the position where the cut will be performed on the slab.
Trimming machine M744 for strips with useful cutting width up to 900 mm.
Trimming machine M744 for strips with disc diameter 500 mm for cutting thickness up to 120 mm.
Trimming machine M744 for strips to cut formats up to 650 x 650 mm. In this case, the machine is equipped with a squaring system to align each format before the trimming process.
Upon request, all Pedrini M744 trimming machines, both for strips and for slabs, can be equipped with the exclusive cutting system with aligned double disc which allows to directly cut thickness up to 70 mm twice faster than standard versions.
The disc holder head special double support is manufactured in one piece and it ensures the double disc perfect alignment.
The simultaneous use of the two discs allows a high production capacity and a lower tool consumption as well.
Power varying from 4 to 9 kW according to the type of material and to the required thickness.

Single diamond disc machines for the cross cutting of marble or granite strips with predetermined length and for the production of dimensioned elements. The cutting cycle is semi-automatic and it requires the presence of the operator.
The machines can be equipped with several optional to raise the cutting thickness by means of diamond discs with up to 650 mm diameter and to increase the automation level.
These single disc machines for the production of dimensioned elements in marble, granite and natural stones perform strips cross cutting in a way perfectly orthogonal to strips reference side.
Head inverter controlled travelling speed is reduced during the final cutting phase through a sensor system that allows as well for stroke length adjustment. At the end of the cutting stroke, the strip manual positioning zone is left totally free to facilitate operator duty, whilst base sloped configuration conveys water through one sole channel located on machine rear. One control, formed by two buttons that are actuated and held actuated with both hands during the complete cutting cycle, provides the operator totally safe machine use.
The machine structure is made in large thickness normalized steel work.
As a guarantee of assembly perfect geometry, head support fixing plane, orthogonal reference plate fixing plane and entry/exit sides roll shafts mounting bores, have been machined onto monobloc base through one sole positioning on tool machine.
Cuts orthogonally reference plate is built in large thickness hardened steel and is easy replaced. All components have undergone structural inspection through the FEM (Finite Elements Method) and their precision ensures perfect machine geometry.
Machines complete surface is protected by two paint layers applied after sandblasting.
Disc-holder head is assembled onto a group that comprises two large diameter chrome plated and ground parallel rods, that have been stiffened at both ends through strong structures.
The rods slide into two long precise bushings fixed inside the robust support that is assembled onto machine base and is equipped with a simple and precise device for orthogonal adjustment.
A consistently oil lubricated gear-motor and a pinion-rack system drive the cutting stroke whilst a separate pump provides oil lubrication to bushings/rods contact areas.
On board electric panel comprises machine actuating controls and is dust and water proof in accordance to IP 54 (EN 60529) standards.
Machines are equipped with 11 stops pivoting in fixed positions for the cutting of standard dimensions and with an adjustable stop for the cutting of special dimensions and steps.

Semi-automatic multi-disc cross cutting machine for the crosswise cutting of trimmed marble and granite strips into finished elements. It is mainly used for finishing lines where a high forwarding speed is not required.
The distance between the discs is adjusted by means of a motorized system and a clamping group stabilizes strips during cutting. Special retainers permit to obtain the tile size even with the disc positioned on outfeed side.
Multidisc semiautomatic cross-cutting machine for strips crosswise cutting.

Automatic cycle multi-disc cross cutting machine for marble or granite strips to produce serial elements with finished length. M747 is available in two main versions to cut strips with up to 2000 mm or 3500 mm length capacity. The number of discs is varying from 5 to 12.
M747 can be also equipped with a wide range of optional for the discs displacement and for big thickness strips cutting.

ATS 350 Semi-automatic single or double cross cutting machine for marble and granite.

Automatic single or double cross cutting machine for marble and granite.

Pendulum single disc cross cutting machine for marble and granite

ATM 1500-2500-3500 Multiple cross-cutting machine for marble and granite

Longitudinal cutting machines, very sturdy and reliable that can cut strips wide up to 50 mm (60 RAF). These longitudinal cutting machines are available in manual or sequential versions. Spindles fitted are 1 to 3 and can cut thickness up to 40 mm for granite and 60 mm for marble in a single pass.

MTX 700/1 is a one-head multi-disc cutting machine, and it is used for reject recovery in marble; it is very rugged with a shaft to hold the discs which is mounted by both sides to obtain stability and lack of vibrations. This solution allows to cut in one run the materials of big thickness. On the shaft that holds the discs, it is possible to mount more than one cutting disc spaced by proper separators in order to obtain different sizes. The conveyor belt of piezes in rubber with high adhesion is large 700mm and its speed is adjustable through inverter. The head is adjustable vertically with an electric control. With an adequate motor it allows to cut till 80/100 mm of thickness. The cutting speed of 1/7 ml/min is adjustable electrically with a manual control for different thickness.

MTP are automatic machines for multiple linear cutting with diamond discs.
Suitable for cutting ceramic tiles of any kind, marble, granite, glass and bricks.
MTP 500/700/950/1300/1600/1900/2200 differentiate from each other for the width of the relevant conveyor belt and can be delivered with two or three cutting heads, to allow the choice of the most appropriate type according to the quantities or the sizes to be cut.
An essential characteristic of the MTPs is the fact that the disc support shaft is stable and doesn't vibrate as it is fastened on both sides. The lack of vibrations guarantees the excellent quality of the cut made.
With two disc support heads, the first is used to perform the pre-cut and the second the cut, thus achieving high production speeds with excellent finish results.
With three heads, on the other hand, there are certain advantages,
1) by using the second head you can chamfer by fitting chamfering discs shaped at 90°, thus obtaining a complete cut with superior chamfering.
2) by carrying out two pre-cuts with the first and second heads and the final cut with the third you get higher production and the possibility to cut thicknesses off up to 25/30 mm on materials such as granite or porcelain stoneware without drastically slowing down the cutting speed.
As the frame is the same length for all models it is in any case possible to subsequently fit the third head onto the 2-head cutting machine.
Thanks to their very sturdy structure, the MTPs can be fitted with motors with power up to 22kw with special tools for cutting mosaics automatically up to sizes of 10x10 mm.

MTP are automatic machines for multiple linear cutting with diamond discs.
Suitable for cutting ceramic tiles of any kind, marble, granite, glass and bricks.
MTP 500/700/950/1300/1600/2200 differentiate from each other for the width of the relevant conveyor belt and can be delivered with two or three cutting heads, to allow the choice of the most appropriate type according to the quantities or the sizes to be cut.
An essential characteristic of the MTPs is the fact that the disc support shaft is stable and doesn't vibrate as it is fastened on both sides. The lack of vibrations guarantees the excellent quality of the cut made.
With two disc support heads, the first is used to perform the pre-cut and the second the cut, thus achieving high production speeds with excellent finish results.
With three heads, on the other hand, there are certain advantages,
1) by using the second head you can chamfer by fitting chamfering discs shaped at 90°, thus obtaining a complete cut with superior chamfering.
2) by carrying out two pre-cuts with the first and second heads and the final cut with the third you get higher production and the possibility to cut thicknesses off up to 25/30 mm on materials such as granite or porcelain stoneware without drastically slowing down the cutting speed.
As the frame is the same length for all models it is in any case possible to subsequently fit the third head onto the 2-head cutting machine.
Thanks to their very sturdy structure, the MTPs can be fitted with motors with power up to 22kw with special tools for cutting mosaics automatically up to sizes of 10x10 mm.

MTP 1300-1600-1900-2200/3 - BIG SIZES CUTTING MACHINES

MRY machine makes incisions on the board of materials of gres porcelain, agglomerated, granite, marble and terrace allowing the insertion of supporting clips for the ventilated facades.

MultiCut 350/550 - Programmable multi-spindle automatic saw with revolving table
Breton Multicut is a programmable multi-spindle automatic saw with a revolving worktable and is designed for cutting both natural and engineered stone slabs to any required size.
Breton Multicut is designed and developed to offer high-production and cutting performance combined with improved operational flexibility and a sophisticated and advanced slab optimisation system.
The work cycle - longitudinal cuts, work-table rotation, transversal cuts - is fully automatic and computer managed. Slab loading and product unloading operations can be automated to meet specific requirements. Precise and accurate cutting. The work cycles are programmed on the machine monitor and can be stored and then recalled whenever required. Depending on slab thickness, the slab can be cut in plunge-cut or step-cut mode. The “scanner” system scans the shape of the slab and records surface defects, and a special software elaborates and defines the best cutting cycle based on the slabs available and work orders programmed in the system. The result is maximum production optimisation.
Slab surface optimisation system
Breton Multicut can in real time optimise slab surface by automatically selecting the most appropriate cutting cycle to process the work orders previously programmed in the computer system which controls and manages the production line.
When slabs are fed-into Breton Multicut, a scanner scans the shape and size of the slabs and the operator can mark out any defects, holes or cracks in the surface. Based on the information transmitted by the scanner and on the programmed work orders, a purposely developed software manages the machines and equipment forming the production line simultaneously. This software can also receive work orders through a local access network from the office PC. The work order can include diverse formats of tiles which are identified in the order utilising just the measurements for length and width. For each format the required quantity is defined and is automatically updated based on the number of cutting cycles for each slab processed until the order is completed. Slab cutting, based on the information received from the scanner, is optimised to reduce waste. Even slabs with surface defects such as holes, stains, marks etc. are optimised using this system. The scanner records the defects of the slabs and
sends prompts to the software only if the defects have been previously marked out by the operator who simply positions over the defect (whether it is a hole, stain, crack etc…) a piece of non-reflecting matt material (e.g. standard household carpet). When the slab passes under the scanner, the scanner
reads the covered areas as if part of the slab is missing identifying these zones as part/s of the slab which cannot be utilised in production. Prompts are then sent to the main system PC and the software elaborates the information and defines the best cycle to optimise production. The operator removes the material used to cover the defects which can be reused or thrown away. The information is then graphically displayed on the monitor indicating the percentage of material processed. And the waste produced….. There are several cutting and optimisation options: For sawing strips (longitudinal or transversal or mixed) the system will automatically standardize the cutting pattern so as to reduce the machine’s cycle time for very complex cutting patterns. This function brings together, where possible, strips having the same cuts so that they can be sawn in a single work cycle.

Longitudinal cutting machines, very sturdy and reliable that can cut strips wide up to 50 mm (60 RAF). These longitudinal cutting machines are available in manual or sequential versions. Spindles fitted are 1 to 3 and can cut thickness up to 40 mm for granite and 60 mm for marble in a single pass.

ATM 1500-2500-3500 Multiple cross-cutting machine for marble and granite

MRY machine makes incisions on the board of materials of gres porcelain, agglomerated, granite, marble and terrace allowing the insertion of supporting clips for the ventilated facades.