Multi Wire Cutting Machine in China

This type of Multi-Wire Saw Machines adopts a new design of gearbox reducing the downtime and facilitating maintenance which ensures the lifetime is longer.

The ZJP86 Diamond Multi-Wire Saw Machine is newly developed by a state-owned enterprise in China, and it is the first 86 multi-wire saw machine ever developed in the world. Its price and maintenance costs are about 50% less than the multi-wire saw machines made in Italy.

• Product Introduction

This series of products utilizes rollers to drive the diamond wire to move back and forth. Through the lifting of the workpiece to be processed, the diamond wire cuts the workpiece to achieve the purpose of processing. It is mainly used for the processing of slabs such as marble, artificial stone, graphite, refractory bricks, and composite materials. Compared with traditional stone processing equipment and tools, it can not only significantly reduce the cutting seam, decrease the stone powder generated during process- ing, increase the yield rate of materials, and reduce the thickness of the processed slabs to achieve translucency; but also reduce the noise during processing to below 100 dB, thus solving the "three highs" problems of high consumables, high noise, and high waste residue that hinder the intelligent manufacturing upgrade of the stone processing industry at one stroke.

The product is mainly composed of the following parts: transmission system, tensioning system, lifting system, wire routing system, spraying system, trolley traveling system [optional], etc. The equipment adopts a gantry structure, which has a stable structure and good guarantee of dimensional accuracy. The operating system has a friendly human-machine interface, with clear diagrams, simple operation, safety and reliability, and it also has the functions of real-time recording and data storage.

• Product Features

Higher Yield Rate High load-bearing capacity

The cutting seam can be as narrow as 0.4-0.6mm, resulting in a high effective yield rate.

Lower Energy Consumption

Saves water and electricity. Currently, their power consumption per square meter of processing is about 1.5-3 kWh [varies with different cutting materials), and the water consumption during processing is reduced by over 30% compared to traditional equipment.

Lower Waste Discharge

Compared to processing equipments that use gang saws, under the same production capacity, it can reduce wastewater discharge by over 30% and waste residue by over 50%.

Lower Noise

Compared to traditional stone processing equipments, it can reduce noise by about 35 decibels.

Higher Safety

The product has low cutting vibration during operation, does not pull the slabs, and eliminate the risk of injury from falling quarry stones.

Elevating Type

The cutting head is fixed, enabling higher operational cutting spead.

High Load-bearing capacity of the main shaft

Adopting a 5-bearing structure for the long spindle, it has a large support force span and stable force bearing.

The micron-level clearance fit between the support holes and the spindle ensures the steady state of dynamic balance during high-speed operation.

High-strength design of the pay-off and take-up reels
With a thick-walled and high-strength design, it can avoid the influence of the pay-off and take-up pressure on the accuracy of the wire reels after multiple wire winding operations, and prolong the service life of the wire reels and the stability of wire arrangement.

Unique system control
The multi-axis linkage control algorithm adopts high-precision control methods such as electronic cam and electronic gear.
The multi-axis load algorithm ensures the stability of the cutting wire mesh.
The PID control algorithm realizes the stability of the tension system.

2.1. Suitable for a wider range of product specifications, allowing for flexible and easy adjustment of cutting thickness.

2.2. Due to the increased cutting speed, water, electricity, and wire usage are approximately doubled compared to traditional first-generation models, reducing production costs and significantly improving economic benefits.

2.3. The yield rate is increased to 97%, generating an additional 30,000 yuan in profit for each block cut (based on mid-range marble costing 500 yuan per square meter).

2.4. We have a 24-hour service center in Shuitou Town, with sufficient spare parts and a technical team readily available. No matter which model you choose, we guarantee: no problems will be resolved overnight, and we will provide service at your workshop! We are always customer-oriented, continuously optimizing product performance, and committed to creating greater value for our customers. Our wire saw products have been widely used and recognized in the market, helping numerous stone companies improve production efficiency and economic benefits

DAP UKRAINE/MOLDOVA:53000$
Multi Wire Saw Machine TSY-Mws32u With Tools

MULTI-WIRE SAW MACHINE

MULTI-WIRE SAW MACHINE

1.The slab cutting thickness can be adjustable.

2.Upon the dimension of block, the guiding wheel can be motorized adjusted to get better cutting precision and flatness.

3.Three wheel driving structure insures long life of wire. And quick replace of the wire.

4.Modular structure design keeps convenient installation and maintenance.

5.Finite element analysis and optimization for the machine rigidity keeps it to be more safety.

6.Stable and quiet running performance insures better cutting quality.

7.The latest appearance design makes better dustproof and waterproof.

Multi Wire Saw Machine
HLMW series Multi Wire Saw for granite cutting is a technology developed for the enhancement of productivity in the granite gangsaw industry, with saving on the cost of raw material sawn to the tune of 3% on an average of a granite block sawn..
It cut the granite block with a number of diamond wires. The diamond wire is a cable with a diameter of 6.3-7.2 mm and on its surface are threaded diamond-impregnated beads. The diamond beads serve as an abrasive and are cooled and cleaned by water jets, the wasted material is also eliminated by the water.
The Multi Wire Saw enables better surface finish on the slab sawn & the biggest advantage is the low sawing cost. Further, there is an excellent cutting quality with accuracy and smooth cutting with low noise. There is also a good amount of saving on the power & water consumption.

The multi wire saw machine abandoned the traditional linear roller system and fully adopted the precision linear slide to ensure the stable operation of the column linear slide during the processing. The adoption of the international new digital control technology has ensured the smooth operation of the machine. And the independent development tensioning system, PLC digital control system and modular combination of each part makes the machine has the advantages of simple structure, convenient operation, less occupied area, high efficiency, clean and environment protection. The machine is mainly used for granite, marble and the artificial stone slabs’ processing.



It is the recommended alternative equipment for gang saw machine. And due to a variety of specifications are available which will provide the possibility for the stone enterprises to process the large stone slabs and broaden the scope of application of the multi-wire saw machine.



This machine consists of the following main components: driving system, tensioning system, lifting system, trolley moving system, speed and pressure regulator system, sprinkler system, lubricating system, etc.

Remark: Other specifications are available upon request.

a. Tiny wire saws with only 0.5~0.7mm cutting groove brings yield rate up to 97%.
b. The machine main structure is made by castings to ensure stable operation and zero structural deformation.
c. The machine equips a set of advanced servo system, securing smooth and reliable performance.
d. The main motor adopts a direct-drive structure, enabling precise and controllable operation during the machine's running process.
e. With less cutting vibration to avoid edge breakage, the machine can produce Ultra-thin slabs below 10mm.
f. Convenient grooving can satisfy various slab thicknesses requirements.

Ultra-Thin Multi-Wire Saw - Redefining Efficiency

Trends of Tomorrow, Your next machine for block cutting for much more benefit.

Hualong new multi-wire cutting machine HLMW-100/150 represents a significant leap in the way stone is processed. Using cutting-edge technology and ultra thin diamond wire with 0.35-0.8mm diameter, it's well done to cut marble, granite and ornamental rocks in different thickness efficiently. Thanks to an easy user control system and its patent structure birations free, it allows a longer life of the wire and an unparalleled reliability.

Key Advantage:

1) High yield: 97%+ material utilization with 0.4-0.7mm kerf, 15-20% higher than conventional saws

2) Eco-Friendly: 90% less dust, 40dB noise reduction, 50% energy saving.

3) Ultra-Thin Cutting: Produce slabs below 10mm with 50% better flatness and zero wire marks.

4) Space-Saving: 30% smaller footprint for space-constrained workshops.

The use of such advanced cutting technology means quality, efficiency and profit. This trend also reflects a broader movement towards sustainable practices in the industry. By reducing waste, manufacturers are not only cutting costs but also minimizing their environmental footprint. The efficient use of resources is increasingly important in modern manufacturing, and the stone industry's adoption of this leading technologies is a prime example of this shift.

Multi-wire saw cutting machine is a technology developed to improve productivity in the granite sawing industry, saving an average of 3% of raw material costs per sawed granite block. Multi-wire saw granite cutting with diamond wire. Diamond wire is a cable with a diameter of 6.3-7.2 millimeters and a threaded impregnated diamond bead surface. The diamond beads act as an abrasive, are cooled and cleaned by water jets and waste is eliminated by water. Multi-wire saws give slat saws a better surface finish and the biggest advantage is the low cost of sawing. In addition, there is good cut quality, cutting accuracy and smoothness with low noise. There are also significant savings in power and water consumption.Multi-wire saws offer significant advantages over gang saw in terms of efficiency and performance.