Travertine Factory Machines in Spain

SUPREMA WATERJET
The cutting system has the following characteristics:

• Separate stainless steel tank
• 3-4-5 axis CNC
• Reinforced machined tubular steel bridge
• For those who need high dimensions, precision and speed

This 5 axis Evolution 3D cutting system automatically maintains by the Touch Wave™ sensor a constant distance between the nozzle and the material. This is also done while the cutting head is rotating. The interpolation of the axis can reach up to ± 69° in any 3D direction (optional ± 90° and infinite rotation).

Independent structure of the bridge chassis with high rigidity IPE, separate STAINLESS STEEL hub and ball circulation screws with automatic lubrication system.

SERVODRIVE™ 4,150 BARS-HYBRID (PATENTED)

SERVODRIVE™ is the innovative hybrid high-performance pressure intensifying pump (85%) up to 4,150 bars, composed of a Brushless motor that controls a PATENTED hydraulic system of progressive openings. The numerical control manages the work cycles, guaranteeing operation with energy savings of 32% compared to traditional oleodynamic intensifiers controlled by an asynchronous motor.

OPTIONAL: HYDROFINISH TEXTURING SYSTEM

The equipment is able to texture all stone materials by water only.

Ares oven by Xilex dries water instantly both inside and on the surface of the stone slabs. This oven is intended for drying process on natural stone (marble and granite), artificial stone (quartz and cristobalite) and porcelain tile.
Unlike conventional kilns, Ares effectively removes moisture by drying all cracks and holes so that the material is prepared for optimal filtering and resin adhesion in the next step on the production line.
In addition, Ares is an instant oven since it performs an effective drying in just 2-3 minutes, a very short time in comparing to the drying of 30-60 minutes that conventional ovens require. The instant drying allows a quick manipulation of the slabs so the productivity increases up to 20% depending on the process.
Ares is installed without the typical foundations of conventional systems, does not require the additional use of metal trays and does not require high maintenance costs, so the purchase and installation of the Ares oven by Xilex is 40% cheaper than the acquisition of a conventional system.
Great energy savings in drying of marble and granite
The great profitability of Ares is related, in addition to optimizing time, with a significant decrease in power consumption. Ares efficiency represents a 15% saving in energy expenditure compared to conventional drying systems. This decrease in energy consumption is mainly due to three factors:
Instant start with 100% efficiency. This is a great added value compared to conventional systems, which require one hour of preheating.
Adaptation of power to the material. Ares automatically adapts to the material’s drying needs, adjusting the power required for each piece. Conventional lines, on the other hand, perform linear power consumption.
Power on when detection of slabs. Ares only lights up when it detects the presence of slabs, unlike conventional lines that remain on whether there are slabs or not.
Quick and easy adaptation of the Ares oven to the production line
Ares oven is easily installed on the production line and adapts to any transport system without additional investment thanks to its practical size (2500mm x 2500mm), compared to a conventional accumulator (7000x2500x6000mm).
It is also important to note that Ares allows slabs to be dried directly from the block cutter or multiwire since the machine can be installed on the existing transport line without the need for any works or foundations, furthermore, its installation does not even require stopping production.
For all these reasons, the Ares oven by Xilex is a technology for all companies that work with marble and granite and seek a definitive solution to moisture problems to improve processes, increase production and offer a higher quality product to their customers.

The standardization of single girder cranes makes this configuration optimizes the use of space, together with a minimum weight.

Robotic Cell With Linear Tracking - N.3530 Robotic Cutting Machine for Kerb Stone
Characteristics palletizing robot N.3530
Total load capacity max 360 kgs.
min. format working area 300 x 300 mm
Vacuum plant 90 m3/h
Installed power 25 CV

Our MILLENNIUM range is designed for those who are willing to stay one step ahead of the world market and demand total reliability in a CNC machine.
Precision, productivity, efficiency, durability, design and maximum quality worldwide for each of its components, being the most valued equipment over the years.
The first CNC Intelligent equipment was presented for the first time at the ExpoPiedra Madrid 2000-2002 fair under the name of Millennium. After more than 15 years of development and continuous improvement, the new MILLENNIUM range represents the most intelligent machines on the market, Intelligent Performance, being REFERENCES IN THE INTERNATIONAL MARKET.
MILLENNIUM MONOBLOCK CNC 5X
The MILLENNIUM CNC 5-Axis Monoblock Cutter, the top machine in our range, is the reference in the market with more than 250 units installed throughout the world.

BRIDGE CUTTER N.7000/1600
The NDF-7000 cutter is a machine with great robustness and versatility, thanks to its swivel design for cutting and squaring of blocks supported directly on the ground without turning the table.
Linear guides the movements of the head and bridge supported on steel beams.
Productive, efficient and precise, with automatic positioning and speed control, variable speed features in all their movements.
Terminal easy programming and installation for maximum performance for robot controloda.

The machine GR 80 TAR is the perfect image of strength, power and control.
STRENGTH: Structure especially designed to resist high speed cutting. It has two large connecting rods and the most suitable forgings.
POWER: Its 132 Kw engine cuts all kind of material, soft or hard.
CONTROL: Automated system that controls the cutting conditions, regulating the sinking speed within the consumption of the main engine.
Besides its huge capacity, the sinking speed makes the gang saw GR 80 TAR the perfect choice for a clean and safe work.
Its cooling system by water combined with the sinking speed reduce the consumption of diamond and the risk of breaking precious material.
GR 80 TAR, designed with high technology can cut marble and granite blocks at the same time, giving the marble factories an excellent product to cover all the different stages of Stone processing.

NVM-1000 Manual Cutter
Space required for installation: 6000 X 3000M
Corte útil por detrás del disco: 1000mm Useful cut behind the album: 1000mm
Potencia del motor: 10 CV Engine power: 10 hp
Potencia de elevación del cabezal: 1 CV Power Lifting Head: 1 HP
Elevación útil del cabezal: 300mm Lifting head useful: 300mm
Corte longitudinal: 3500 mm Longitudinal: 3500 mm
Corte inglete Miter cut
Carro 2500 X 1300 mm 2500 X 1300 mm Car
Guías, ruegas, engranajes y soportes protegidos contra en agua Guides, beg, gears and protected in water supports
Galga de 2500mm de larga 2500mm long gauge
5 pletinas que hacen función de tope para agalgar con tornillos inoxidables regulables 5 plates that make a stop for agalgar function with adjustable stainless steel screws

Robust and simple bridge cutter. Different options depending on the number of discs needed.

From 1 to 6 discs, Diameters 1600-2200 mm.

Digafer S.A.

Pol. Ind. Las Gándaras s/n, Ap Postal 164 – 36400 Porriño Pontevedra, Spain

Phone: +34 986 337 969 | Fax: 986 337 926

[email protected]

Machine dimensions 3500/2400 mm
Monoboloc Machine (no need for installation work)
Total installed power 17 H. P.
Machining time 1.30 seconds
Production 40 stones / hour
Adjustable speed drive and motor side movement marble and granite work
Lateral regulation by hydraulic motors
Holding the stones pneumatica
Electronic Parts counter
Electronic indicator disc wear
The machine allows any type of curve, thanks to its template

Basic bridge cutter that allows to make any type of cutting to plates and other pieces of reduced thickness.

It stands out to have great versatility, agility and ease of use, so that it guarantees a high rate of production.

It allows to optionally incorporate cutting programs to facilitate those more complex and frequent works (kitchens program, cutting program at 0 and 90º ...)

Examples of some applications:

Cutting boards for bathrooms and kitchens, tiles, baseboards, special pieces.

Kronos is the Xilex machine that allows total control of the filtering and adhesión process to obtain top quality finishes. It is an oven for epoxy, polyester and polyurethane (PUR) resin curing that accelerates the activation and consolidation of chemical properties in marbles, granites and other more delicate types of natural stone such as onyx or alabaster.
Kronos oven differs from conventional machines in that it performs greater filtration and adhesion of resins, and it allows to produce controlled effects on the surface finish (brightness, light and dark tones, etc.) with a production of up to 30 tables at hour.
Also, Kronos by Xilex eliminates waiting times of 24h-48h-72h since natural stone can be polished directly after only 45 minutes. In this way, production lines can perform reinforcement, finishing and continuous polishing, which translates into a 30% increase in productivity and a significant reduction in delivery times of the final product.
Maximum quality and control of the marble and granite finish
Kronos allows filtering control and perfect adhesion to achieve the best slabs quality and avoid breakage in the final material. Also, the good filtering of Kronos in its uniform process improves the performance of the resins and allows to obtain the desired surface effects on the product.
The resin hardening machine, Kronos, can easily adapt to conventional production lines as it fits to the standard size of the transport tables. In this way, companies in the marble, granite and natural stone sector that want to improve the finish of their materials and optimize processes just have to make a simple adaptation of their production lines.
Productivity increase and cost savings with Kronos
Processing with Kronos oven by Xilex allows a fast activation of catalysis of resins, achieving significant savings and a 30% increase in productivity:
Eliminates waiting time of 24-48-72h: after hardening, in 45 minutes, polishing can be performed.
Increase of production in the number of resin slabs.
Reduction of resin consumption up to 20%.
Energy savings of up to 40%.
Space optimization: reduction of the trays necessary for material processing and elimination of intermediate warehouses before polishing.

MULTIWIRE N6860/60 TECHNICAL SHEET
The new Diamond wire cutting machine NDF 6870/60 is a multi-wire machine designed to produce boards and plates of varying thickness from the large blocks of marble and natural stone. This new unit represents the most modern technology in what refers to the primary sawing of the stone blocks, becoming the alternative to the traditionally used sawing methods, since it improves the production capacity quantitatively, efficiently taking advantage of the energy resources needed to the production of materials and significantly reducing the production costs of the cutting phase.

The multiple diamond wire cutter is a machine that stands out for its efficiency and high productivity, designed to obtain high yields, which is characterized by its great robustness, thanks to its particular design that forms a compact, balanced and balanced set where all movements are concentrated, and its proven reliability and that of the elements that compose it, being all designed to withstand the toughest working conditions.

The main structure of the machine is basically composed of two sturdy columns formed by two steel-welded steel structures, connected between them by an upper crossbar. On both columns the structure of the main frame that joins the two trolleycarriages is mounted, which move vertically supported on both columns on linear guides with linear roller recirculation skates and actuated by a pair of spindles rolled with recirculating nuts balls, synchronized and operated by two motor-reducers with independent servo motors for the ascent / descent of the threads with a smooth and precise movement, located in the upper part of both columns, the entire guide assembly is perfectly protected by PVC bellows . The servomotors are synchronized by software in the vertical movements that ensure smooth cutting, low consumption and maximum precision and avoid the slacks and problems of the central motorization with transmission and forwarding.

The Ø1800 drive drum is formed by a single multi-channel pulley with grooves and connected to the main motor by a pulley and timing belt transmission. The threads are manually positioned according to the desired thickness supported by one side of the machine on the drive drum, and in turn are tensioned from the opposite end by autonomous pulleys. The diamond wires are also guided by two multichannel drums that help to significantly reduce the arrow produced by them. From the opposite end to the driving drum, the diamond wires are supported by the set of idle pulleys, designed with a particular pivoting extraction system, which allows reducing maintenance times significantly.

Once the wires are located, these are adjusted with the active tensioning device that acts individually on each of the tensioning pulleys, independently ensuring that each of the threads has the same tension regardless of the minimum differences in length between each of the threads that are installed in the machine. The tensioning system manages to increase the useful life of the wires and therefore the profitability of the machine

The whole machine is characterized by the robustness and reliability of the elements that compose, being all designed to withstand the toughest working conditions, and in this aspect it is precisely where we can provide all the experience accumulated over the years we have been designing and manufacturing machinery for this sector.
Notable features
Reduced and optimized energy consumption.
Mechanical robustness and absence of vibrations.
Active and independent tensioning system, which increases the useful life of the threads, increasing profitability and ensuring optimum surface finishes.
Innovative pulley design, with pivoting extraction system that reduces maintenance times.
Full range of cutting thicknesses, thanks to its particular design of pulley packages and combination of grooves, without penalizing the life of the diamond wire.
Excellent precision and flatness of cut, through its particular system of guidance by linear skates and its rigid bearing structure.
Easy and convenient access to the inside of the machine, thus facilitating the work of changing threads and their maintenance.
Helical spindles with large diameter balls in vertical movement for smooth or precise movement.
Servomotors synchronized by software in vertical movements that ensure smooth cutting, low power consumption, maximum precision and avoid gaps and problems of central motorization with transmission and forwarding.
Up to 60 wires with various possibilities for the combination of cutting thicknesses.

Strong points
The multiple diamond wire cutter is a multi-wire cutter designed to produce slabs, boards and slabs of varying thickness from the large blocks of marble and natural stone. Traditionally in the factories of transformation of the granite, the cut of blocks is being made of the size of the same with looms when the blocks are of big dimensions, or with bridge cutters of big diamond discs in the workshops of stonework when cutting semiblocks.
The biggest aspect to note is that the multi-wire cutter, for an equivalent capacity, the effective energy consumption, is lower compared to any of the methods used. This translates into significant energy savings both in the implementation, as in production costs.
This difference in the equivalent energy saving is mainly due to the difference in sawing technology, the multi-wire cutter only uses up to 60 loops of diamond wire and water during this process by cutting continuously. These diamond wires are basically formed by a steel cable covered by diamond rings along the cable, the cutting effect on the stone block to obtain the slabs and boards is produced by the effect of the continuous drag movement of the wires at a linear speed of about 38 meters / sc. combined with the rotation of the rings, producing a very high cutting power, differentiated effect with respect to the large traditional looms where the cutting process can be defined as the effect of a reciprocating saw, formed by a frame that houses about 100-130 steel strips in contact with the stone blocks at the same time moving c incombination with the rain of abrasive mixture of water, steel shot and lime, which produces the same amount of incisions in the stone block that amount of strapping
In summary, the coefficient resulting from the equivalent energy consumption in Kw / m2 of a multi-wire cutter compared to the loom is greater than 50% savings, even considering that the total installed power of a multi-wire cutter is greater than that of a traditional loom.
The Multiple Diamond Wire Cutter is the alternative to the primary sawing methods currently used, improving the production capacity quantitatively, efficiently taking advantage of the energy resources necessary for the production of materials and significantly reducing waste produced during the cutting phase.
Comparatively, the advantages of using this new technology applied to the multiwire cutter are obvious. The multi-wire cutter can cut any type of stone material in front of looms that only cut granites or marble, but these are two different models and that use different tools, the looms are only profitable when cutting 2-3 cm sheets of thickness, but its biggest disadvantage is in the energy consumption and the very high production of solid waste, since the water used is recovered in all cases, this waste apart from assuming a higher purification cost, presents a problem of environmental pollution in case of the looms because it contains iron, and the lime that alters the acidity of the waters, in addition to the moment it is not possible to separate or recover at this stage of the process. There is an important difference compared to traditional cutters, which is based on the cutting height, with a disc we can cut 1.50 meters in front of the diamond wire that any commercial block can cut, apart from the great productive difference that exists
The water treatment and purification process for this new process is therefore more economical and less complex.
It is also worth noting that the water needs, while being similar, with respect to the traditional loom, the diamond wire cutting practically cancels the need to wash the load after sawing, this being much less demanding and both the needs and Water losses during the cutting process are lower.
Another aspect to note is that the multi-wire cutter, for an equivalent capacity, the effective energy consumption, is lower compared to any of the methods used. This translates into significant energy savings both in the implementation, as in production costs
With respect to consumables, say that in the multi-thread cutter there is only one; the diamond wire, small volume, easy storage and simple supply. The costs derived from storage, stock programming and handling, are also lower with respect to strapping, shot and lime, necessary for the traditional loom.
In reference to the costs of implementation, the simplicity and the consequent lower cost of civil works stand out in the first place, while in the loom the necessary work constitutes an indispensable part of it, in the multi-wire cutter, this becomes a mere support of it. In addition, in the case of renewal or replacement of the machine, the loom forces the new implantation to be exactly the same model as the previous one, while in the case of the multi-threaded cutter there is a high degree of possibilities of being able to make an adaptation of the existing civil works. In any important case, that is, the space occupied by the multiwire is less.
The simplicity of the multiwire is significantly greater, both in installation, use and handling, as well as in maintenance, both mechanically and electrically. It is important to note that the NDF-6870/60 multi-wire cutter does not use the common solution for vertical movement consisting of a central motor with reducer, transmissions and angular forwarding. This is replaced by two independent and electronically synchronized servomotors without coupling between them. This solution, in effect, cancels the inconveniences of the classic mechanical transmissions, the clearances and possible breaks due to wear and fatigue, and also allows us greater flexibility in the movements to be carried out. In this regard, it should be noted that the system is capable of working atspeeds as slow as one millimetre per minute, as at the fastest of almost one meter per minute, all without loss of power or precision in movement.
As a practical effect, the NDF-6870/60 cutter is the fastest machine on the market capable of performing a vertical ascent movement against any contingency, avoiding the undesirable marks of diamond wire in the stone.
The surface of the final product serrated with the diamond wire, in addition to the fact that it does not need to be practically washed, much less the use of harmful acids or chemicals and dangerous handling, offers the important advantage that its surface state can be assimilated to a certain jaded In the event that the material must be subsequently polished, a certain reduction in the costs associated with the abrasives used in the polishing process and the consequent reduction in production times should be noted.
The high speed of the multiwire cutter will also allow new users of this technology to schedule production with a lower advance and greater flexibility than the loom, even allowing partially cutting a block and reserving the rest of it for another more appropriate time.
The flexibility of production is also given by the clearly lower staffing needs. The preparation of the saw in a thread cutter for a cut, consumes less than half the time and less than half of human resources than a traditional strapping loom
With this cutting unit it is intended to integrate the fully automated operation of the primary sawing work of the stone blocks, with the minimum human intervention and therefore a significant reduction in the manoeuvres of product handling, regularization and optimization of the work processes, the increase of the productive capacity thanks to the reduction of the cycle times and the efficient use of the dead times, the reduction of the energy consumption and the production of the waste during the cutting process, and finally the reduction of the associated risks for the personnel involved in the work of manipulation and mechanization of the materials throughout each working day

Why should our cutter be bought?
The use of diamond wire in the primary sawing work has been used in the sector for not many years, and said wire is applied on known machines, normally formed by two pulleys on which a wire is installed forming a closed loop with which the cuts are made on the stone blocks.

In recent years, machines have begun to be used that use several diamond threads, which are mounted on multi-channel drums or formed by several pulleys, on which several threads are mounted in order to make several cuts at the same time on the stone blocks, thus obtaining significant productions.

The machines used up to now present different technical problems when performing the correct tensioning and control of the thread loops, in addition to another more significant one that lies in the possibility of varying in a simple way the position of the pairs of wires in order to obtain different thicknesses or vary them in the production of boards.

Taking these disadvantages into consideration, the N.6860/60 cutter stands out for its simplicity in the individual tensioning device of the tension wheels, and at the same time the variation of processing thicknesses in the slabs and boards to be cut has been simplified in a simple and easy way.

NODOSAFER offers its customers in addition to all the features intrinsic to any thread machine, such important improvements as:

Architecture based on a robust and compensated structure to avoid vibrations.
Maximum protection against the penetration of water and dust in the most sensitive parts.
Large diameter helical ball screws in the vertical movement for a smooth and precise displacement.
Linear roller recirculation guides in the columns to guarantee the absolute verticality of the cut.
Servo motors synchronized by software in the vertical movements that ensure smoothness in the cutting, low consumption, maximum precision and avoid the gaps and problems of the central motorization with transmission and forwarding.
Basic large diameter drive drum mechanism that prolongs the life of the thread.
Automatic tensioning device by independent pulleys of each of the threads, with position, arrow and tension control of each of the threads.
Automatic and progressive decrease of speed in case of excessive arrow in the thread.
Detection of thread breakage and controlled stop (rapid braking and maximum speed climb)
Controlled emergency stop to avoid marks on the cut block.
Possibility to resume a cut in automatic or semi-automatic mode.
Wide range of devices and program functions for operator and machine safety.
Motorized trolley with optional position control.
Operator panel in color with great ease of use and multiple configuration possibilities.
Compact electrical panel with the latest technologies.
High power main motor driven by inverter.
Button pad for movements in manual mode.
Automatic greasing.
Security
NODOSAFER machines are protected and provide a safety lock around their entire perimeter in accordance with CE safety standards
Load block trolleys
The machine has 2 motorized block trolleys fitted as standard.

The MILLENNIUM CNC 5X Indianapolis cutter is a new concept of cutter designed by De La Cruz Stone Technology. Our team of engineers and designers have worked tirelessly for years to create and refine this concept that will allow fabricators to customize machines to meet all of their future cutting needs.
This machine was designed during the creation of our top-notch MILLENNIUM CNC 5X Monoblock cutter and shares all of its top-tier features. This, together with the possibility of new modifications, makes the MILLENNIUM CNC 5X Indianapolis the ideal cutter for many manufacturers.

Diamond gang saws are designed for the three types of machines of the market: single saws, vertical multiple gang saws and horizontal multiple gang saws.
While the slow ones work at 80 strokes per minute, the fast ones work at 120 strokes per minute.
It is designed for cutting marbles, sandstones, siliceous sandstones, etc. The blond and the diamond get adapted to the material and the machine.
An accurate assembly and tensioning of the gang saws ensures a high quality and the cutting speed as well as a high performance required.

Automatic strip polisher used to polish rough material, granite and marble surfaces.
There is a first zone which incorporates the gauging headstocks. The second one is provided with the polishing headstocks which have a swing movement in order to guarantee a good finish result.
This machine enjoys an accurate design. On the frontal part there is a strip with transparent components as well as the headstocks and strip controls so that the work which is being done can be comfortably controlled and seen.
Different models depending on the amount of headstocks and the material minimum width to be worked with. Its features can be modified according to every moments’ needs.

Pantographs Sculpture Carving Machine
Ideal machine for making funeral attributes or advertising boards

Cutting machine for the industry of the marble and granite with operation of the car for transmission of steering wheel and gears.

Automatic cross cutting line with multiple heads for accurate and squared cutting in each end of piece

The cutting line N.2990/2200-5+7C counts with:

1 Intermediate motorized plastic rollers table, model N.2274.
1 longitudinal cutter with 5 cutting heads ø 600 and mobile bridge, model N.8000-L-5C.
1 transverse cutter with 7 cutting heads ø 600 and mobile bridge, model N.8000-L-7C.
2 motorized band cutting tables, model N.2304.
1 table with stone sheet selection stops, N. 2590.
1 double displacement table with motorized rollers, model N.2585.
1 motorized band table for material output, model N.2426.
CUTTING LINES N2990/2200 5 + 7 HEADS TECHNICAL SHEET
Our cutting line N.2990/2200-5+7C has been designed aiming maximum production capacity with minimum labour force, as well as the absolute reliability of all its parts.

The production line overall dimensions have been adjusted to the customer needs, following his criteria about the produced pieces dimensions and the final products obtained.

The whole line features better robustness and reliability in all its subassemblies, being them all designed to support the hardest working conditions. This is one of the most relevant aspects where we can offer our long time experience in designing and manufacturing stone processing machines for this sector.

One of the great advantages of the machines integrating this production line is that all the designs are already tested solutions. They only differ from our standard machines in their overall dimensions, but not in all incorporated components.

With the automatic loading trolley NDF-1289-P/V (optional), the longitudinal cutter is fed with material from a stacker. Panels are removed using suction cups connected to a vacuum pump that tilt and place them in a horizontal position, ready to move to the cutting unit. Panels from the horizontal stacker are placed waiting to enter in the production line in such a way that the following panels maintain the alignment being unnecessary to adjust the cutter starting point.

The intermediate rollers table not only joins the feeding trolley and the longitudinal cutter but also acts as an intermediate storage so that the cutting unit stop times are very low.

The 5 heads longitudinal cutter N.8000-L-5C over rolling bridge and the 7 heads transverse cutter N.8000-T-7C are equipped with the latest technology, both in their mechanical design and in their electronics. It is worth mentioning the use of a high precision and stiffness linear guide system with linear recirculating ball bearing unit by the gripper cutting head bridge during the cutting works. The bridge is supported by two beams, being parallel to the cutting table the first and perpendicular, the second.

The sliding disc holder cutting heads also move vertically guided by a linear recirculating ball bearing unit and operated by a laminated ball screw with recirculating ball screw nut in order to achieve a quick and precise positioning and being all perfectly protected by PVC bellows. The gripper cutting heads have translation movement thanks to a gear motor controlled by a frequency inverter and positioning magnetic scale in the X axis and cutting head operated by a ball screw and an electric gear motor for vertical positioning in the Z axis. The cutting heads positioning is simultaneous thanks to their independent inverters.

The N.2304 cutting tables consist of a steel structure with a machined top plane where the motorized transport band lies. The band is rubber covered to avoid slab slipping during the cutting process. A stone blocking device, placed in the second transverse cutter table, allows reducing times during the transverse cut process considerably.

The table N. 2590, placed just after the longitudinal cutter, counts with a stop system, pneumatically driven, that allows the selection of the previously cut stone strips according to the width for their further processing in the longitudinal cutter.

The second table N.2585 counts with a towing device to join and align the strips before their processing in the transverse cutter, and to remove waste from the longitudinal cut.

The unloading table with band N. 2426 count with a steel profiles frame with a transport band to unload the cutting table while the transverse cutter receives and starts cutting the next panel.

The palletising robot N-3530 (optional) with vacuum suction cup is specially design to do automatic palletising tasks on the basis of the same operation principles applied in the Nodosafer standard palletising. It also offers many advantages such as work process optimisation, shorter cycle times and efficient use of the down times. The reception suction cup, with a special design, counts with a rectangular plate, able to support horizontal loads of up to 120 kilograms.

All dangerous working areas are isolated from personnel access by means of protection fences and optical barriers.

All machines and cutting heads count with a centralized greasing system for an easy and quick maintenance.

As for electricity and control, it is worth mentioning the use of last generation automatons with programs specifically designed by our technicians, so that the machine programming is as easy as possible, avoiding unnecessary loss of time. The operation cycle programming and the visualization of this sequence is made over two screen operator terminals where all the cutting parameters are displayed.

LOADING TROLLEY N.1289-P/V FEATURES
Table dimensions 1880x3200 mm
Frame dimensions 2560x1140 mm
Central vacuum 30 m3/h / 1.35 CV
Hydraulic control unit 5,5 CV
Trolley advance engine power 3 CV
Table engine power 1,5 CV
Trolley displacement speed 5 m/min
Stone sheet displacement speed 11.5 m/min
Maximum working width 2200 mm

MOTORIZED ROLLER TABLE N.2274/2200 FEATURES
Table width 2930 mm
Maximum table length 3500 mm
Maximum working width 2200 mm
Forward speed 11.5 m/min
Drive engine power 1.5 HP

BRIDGE CUTTER N.8000-L-600-5C FEATURES
Machine width 4220 mm
Rolling ways length 6000 mm
Maximum disks distance 1-5 2200mm (inside)
Minimum disks distance 1-2-3-4-5 300 mm
Cutting disks diameter 600 mm
Maximum height of the cutting pieces 150 mm
Disk engine power 15HP (5)
Total power installed 82 HP
Water consumption per disk 15-20 l/min

BRIDGE CUTTER N.8000-T-600-7C FEATURES
Machine width 5370 mm
Rolling ways length 5500 mm
Maximum disks distance 1-3 3500 mm (inside)
Minimum disks distance 1-2-3-4-5-6-7 300 mm
Cutting disks diameter 600 mm
Maximum height of the cutting pieces 150 mm
Disk engine power 15HP (7)
Total power installed 132 HP
Water consumption per disk 15-20 l/min

BAND CUTTING TABLE N.2304/2200 FEATURES
Table width 2960 mm
Max. Table length 4044 mm
Max. Band width 2200 mm (inside)
Band displacement speed 11.5 m/min
Drive engine power 3 HP

DOUBLE DISPLACEMENT MOTORIZED ROLLER TABLE N.2585/2200 FEATURES
Table width 2930 mm
Max. table length 3900 mm
Max. working width 2200 mm
Rollers forward speed 11.5 m/min
Roller drive engine power 1.5 CV
Centring displacement speed 5 m/min
Transversal displacement engine power 2.5 HP

ROLLER TABLE WITH SELECTION STOPS N.2590/2200 FEATURES
Table width 2930 mm
Max. table length 3700 mm
Max. working width 2200 mm
Rollers forward speed 11.5 m/min
Roller drive engine power 1.5 HP

MOTORIZED BAND TABLE N.2426/2200 FEATURES
Table width 2930 mm
Max. table length 4300 mm
Max. working width 2200 mm
Rollers forward speed 11.5 m/min
Roller drive engine power 3 KW

PALLETISING ROBOT N-3530 FEATURES
Max. load 120 kgs.
Mínimum piece size 300 x 300 mm
Central vacuum 100 m3/h
Installed power 25 CV
Minimum cycle time. 10” sec

The MILLENNIUM CNC 5X Indianapolis High Production Cutter is a new concept conveyor belt cutter designed by De La Cruz Stone Technology.
It is equipped with a lifting input table through which the material will be loaded, then by means of the motors equipped in each of the tables, the loaded material will pass to the belt, placing itself exactly in the cutting area to start working. Once the cut is finished, the material will go to the output table, where the material will be removed with suction cups or specialized material. Our team of engineers and designers have worked tirelessly for years to create and refine this concept that will allow fabricators to customize machines to meet all of their future cutting needs.

MILLENNIUM 420 CNC 4X Daytona Work Center: This is our high-end work center. A unique machine and a benchmark in the market due to its characteristics, among which stand out a robust monoblock structure, all movement systems in an oil bath and a total protection system in stainless steel.
We make the MILLENNIUM420 CNC 4X Daytona machining center in accordance with the highest quality standards for CNC machining centers, which guarantees maximum productivity and precision, high levels of finish, as well as high durability and minimum maintenance costs.

Technical Features
Polishing Motor 5 HP
Lift motor 1 hp
Total power 6 hp
Automatic up-down, useful elevation 300mm
Smoother engine starter, to avoid wear on hooks and bearings
6 plates grinding ? 250, with 3 hooks each
Reinforced central head, more robust and durable
Piston pneumatic clamping, polishing with pressure

Up Lifting is a company which specializes in the development and manufacture of forklift trucks and large tonnage cranes. Integrated into the Gaypu group , which has 50 years experience in the metal industry, Up Lifting provides its customers with solutions for the loading, unloading and handling of products in varied environments.

The MEB 2000 wire saw from Grani Roc is a machine designed for dressing and slabbing stone blocks. The machine is built with the classic setup of static structure and rotating trolley to position and to move the block.
· The bridge structure and pillars of the machine are built in laminated steel. All surfaces of contact between the different parts are machined for guaranteeing high precision in assembly and also in the cutting process.
· All the steel elements of the structure are subjected to a surface finishing consisting of a deep cleaning and degreasing treatment, a metallization treatment and corresponding protective layers and painting. These treatments enhance the durability of the machine
against aggressive weather and working conditions.
· The main motor is direct in the main pulley, and it is controlled by an electronic frequency variator –inverter-, that permits to apply progressive linear speed to the wire and its adjustment to optimize the behaviour and performance of the tool.
· The tensioning of the wire is made pneumatic and automatically with indication of wire breakage or shortage. In this way the machine controls automatically the down movement of the machine, adapting it to the optimum working tension of the wire, avoiding possible breakages
and optimizing its behaviour.
· All the main pulleys –drive and tensioning– and guiding wheels are protected by rubber liners in order to get the necessary traction of the wire. Such liners can be easily changed once they are worn out.
· The machine is equipped with an automatic cooling system for the diamond wire with detection of constant water pressure. This system stops the machine in the case of lack or insufficient water flow, protecting the tool and preventing possible deterioration or damage of the equipment.
· All the up and down screws are protected with hoods against dust and water .
· The machines has an automatic greasing system that injects lubricating liquid in the critical parts of the machine ensuring their correct functioning and the long life of the spare parts.
· The control panel is situated in the lateral part of the machine and moves with it. It has all the drive and protection components and devices of all control and safety equipment of the machine. All these components are standard, allowing easy and quick maintenance and / or replacement.
·The machine has its own mobile compressor, necessary for the pneumatic system for tensioning the wire.
·The trolley is 2.300 x 2.300 mm and has a maximum capacity of 30 Ton. The rotation is manual 360º and can be blocked every 90º.

The metal belt ensures long life, high performance and excellent precision both in straightness and measurements.
The GR-MD600 machine is equipped with 2 sets of discs to allow a change of width reducing downtime to a minimum.
he multidisc GR-MD600 allows to cut marble tiles between 20 and 60mm thick. The disc axle is equipped with a measurement system to adjust the depth of the cuts which
may vary from an entire cut to a millimetre cut.

H600-CP / H600-L Single Blade Automatic Step Cross Cutting Machine
Cross cutting machine with single blade, transport belt and automatic multiple pass.
H600-CP cross cutting machine allows multiple pass cutting of hard and thick material up to 100mm(or up to 200mm in the H600-L version), guaranteeing at the same time the possibility of single pas cutting.

Do you need a jib crane for an industrial manufacturing or port application? Then consider a jib crane from GH Cranes & Components, one of the 5 largest crane manufacturer in the world.
Jib cranes from GH Cranes & Components come in four styles: wall jib cranes, column jib cranes, industrial jib cranes and port jib cranes.
Our jib cranes are the ideal solution when you must move loads in a circular direction next to a manufacturing station. They feature an integrated lifting mechanism, typically a chain or wire rope hoist that is either manual or motorized.
Jib Cranes from 125 kg to 20 ton.

MILLENNIUM 420 CNC 4X Daytona Jumbo Work Center: It is our high-end work center. A unique machine and a benchmark in the market due to its characteristics, among which stand out a robust monoblock structure, all movement systems in an oil bath and a total protection system in stainless steel.
We make the MILLENNIUM420 CNC 4X Daytona Jumbo machining center in accordance with the highest quality standards for CNC machining centers, which guarantees maximum productivity and precision, high levels of finish, as well as high durability and minimum maintenance costs.

The HM-2 cross cutting machine combines the possibility of cutting with two units with the positioning precision of the mobile spindle, employing advanced technologies when cutting strips of marble and granite. It finds its application in consecutive cuts of different sizes and is ideal for recovering waste material.

Double Head MILLENNIUM Edge Polisher performs a wide variety of edges at high speed, with low tool cost and minimal maintenance.
Modern touch screen and EasyEdge software make the use of the Double Head MILLENNIUM easy and intuitive.
The Double Head MILLENNIUM has a calibrating motor for automatic tool pressure adjustment and a polishing motor with automatic tool wear control. The machine's work table is equipped with a roller system that allows the material to rotate 360°, a pneumatic system for reliable material fixing, and an intelligent safety system.

Container loader Boards
HELPFUL uploads and downloads PACKAGES OF TABLES
Undoubtedly one of the most efficient in the process of boosting transport marble tables tools. This tool allows upload and download packages of tablets in closed containers with the crane, as reflected in the next picture.
features
Weight: 1,440 kg.
Max Load Weight: 4 Tons
Crane load. Min 5 Ton
Dimensions: L 6000 mm. X 1500 mm

Thanks to its special features and the manufacturer′s quality and guarantee, Bevelling machine GR-CH is a highly versatile and effective device.
The two 10hp engines equipped with discs of 350 or 450mm, can be rotated up to 90 degrees, allowing us to cut single or double mitres on any possible angle.
With horizontal discs we can bevel the edge or cut tiles in two

Slot/Kerf and drilling machine for cladding products KERF-2
Ref. 8503
The KERF-2 machine grooves and perforates coating products. It can have different finishes such as:
Kerf I continue
Kerf Reduced
Slot
Vertical drill
Horizontal drill
Incision

Bridge Image CNC cutter: equipped with high technology that allows high-precision and fast cuts.
Machine of easy placement and assembly that allows its rapid transfer, also occupying a reduced space.
The Image CNC Cutter allows the complete quartering of boards with great precision and speed, since its CNC control manages the sequence of all the movements and cuts of the process, reducing work time, both in its execution time and in its programming.

SUPREMA WATERJET
The cutting system has the following characteristics:

• Separate stainless steel tank
• 3-4-5 axis CNC
• Reinforced machined tubular steel bridge
• For those who need high dimensions, precision and speed

This 5 axis Evolution 3D cutting system automatically maintains by the Touch Wave™ sensor a constant distance between the nozzle and the material. This is also done while the cutting head is rotating. The interpolation of the axis can reach up to ± 69° in any 3D direction (optional ± 90° and infinite rotation).

Independent structure of the bridge chassis with high rigidity IPE, separate STAINLESS STEEL hub and ball circulation screws with automatic lubrication system.

SERVODRIVE™ 4,150 BARS-HYBRID (PATENTED)

SERVODRIVE™ is the innovative hybrid high-performance pressure intensifying pump (85%) up to 4,150 bars, composed of a Brushless motor that controls a PATENTED hydraulic system of progressive openings. The numerical control manages the work cycles, guaranteeing operation with energy savings of 32% compared to traditional oleodynamic intensifiers controlled by an asynchronous motor.

OPTIONAL: HYDROFINISH TEXTURING SYSTEM

The equipment is able to texture all stone materials by water only.

The cutting line N.2990/2200-5+7C counts with:

1 Intermediate motorized plastic rollers table, model N.2274.
1 longitudinal cutter with 5 cutting heads ø 600 and mobile bridge, model N.8000-L-5C.
1 transverse cutter with 7 cutting heads ø 600 and mobile bridge, model N.8000-L-7C.
2 motorized band cutting tables, model N.2304.
1 table with stone sheet selection stops, N. 2590.
1 double displacement table with motorized rollers, model N.2585.
1 motorized band table for material output, model N.2426.
CUTTING LINES N2990/2200 5 + 7 HEADS TECHNICAL SHEET
Our cutting line N.2990/2200-5+7C has been designed aiming maximum production capacity with minimum labour force, as well as the absolute reliability of all its parts.

The production line overall dimensions have been adjusted to the customer needs, following his criteria about the produced pieces dimensions and the final products obtained.

The whole line features better robustness and reliability in all its subassemblies, being them all designed to support the hardest working conditions. This is one of the most relevant aspects where we can offer our long time experience in designing and manufacturing stone processing machines for this sector.

One of the great advantages of the machines integrating this production line is that all the designs are already tested solutions. They only differ from our standard machines in their overall dimensions, but not in all incorporated components.

With the automatic loading trolley NDF-1289-P/V (optional), the longitudinal cutter is fed with material from a stacker. Panels are removed using suction cups connected to a vacuum pump that tilt and place them in a horizontal position, ready to move to the cutting unit. Panels from the horizontal stacker are placed waiting to enter in the production line in such a way that the following panels maintain the alignment being unnecessary to adjust the cutter starting point.

The intermediate rollers table not only joins the feeding trolley and the longitudinal cutter but also acts as an intermediate storage so that the cutting unit stop times are very low.

The 5 heads longitudinal cutter N.8000-L-5C over rolling bridge and the 7 heads transverse cutter N.8000-T-7C are equipped with the latest technology, both in their mechanical design and in their electronics. It is worth mentioning the use of a high precision and stiffness linear guide system with linear recirculating ball bearing unit by the gripper cutting head bridge during the cutting works. The bridge is supported by two beams, being parallel to the cutting table the first and perpendicular, the second.

The sliding disc holder cutting heads also move vertically guided by a linear recirculating ball bearing unit and operated by a laminated ball screw with recirculating ball screw nut in order to achieve a quick and precise positioning and being all perfectly protected by PVC bellows. The gripper cutting heads have translation movement thanks to a gear motor controlled by a frequency inverter and positioning magnetic scale in the X axis and cutting head operated by a ball screw and an electric gear motor for vertical positioning in the Z axis. The cutting heads positioning is simultaneous thanks to their independent inverters.

The N.2304 cutting tables consist of a steel structure with a machined top plane where the motorized transport band lies. The band is rubber covered to avoid slab slipping during the cutting process. A stone blocking device, placed in the second transverse cutter table, allows reducing times during the transverse cut process considerably.

The table N. 2590, placed just after the longitudinal cutter, counts with a stop system, pneumatically driven, that allows the selection of the previously cut stone strips according to the width for their further processing in the longitudinal cutter.

The second table N.2585 counts with a towing device to join and align the strips before their processing in the transverse cutter, and to remove waste from the longitudinal cut.

The unloading table with band N. 2426 count with a steel profiles frame with a transport band to unload the cutting table while the transverse cutter receives and starts cutting the next panel.

The palletising robot N-3530 (optional) with vacuum suction cup is specially design to do automatic palletising tasks on the basis of the same operation principles applied in the Nodosafer standard palletising. It also offers many advantages such as work process optimisation, shorter cycle times and efficient use of the down times. The reception suction cup, with a special design, counts with a rectangular plate, able to support horizontal loads of up to 120 kilograms.

All dangerous working areas are isolated from personnel access by means of protection fences and optical barriers.

All machines and cutting heads count with a centralized greasing system for an easy and quick maintenance.

As for electricity and control, it is worth mentioning the use of last generation automatons with programs specifically designed by our technicians, so that the machine programming is as easy as possible, avoiding unnecessary loss of time. The operation cycle programming and the visualization of this sequence is made over two screen operator terminals where all the cutting parameters are displayed.

LOADING TROLLEY N.1289-P/V FEATURES
Table dimensions 1880x3200 mm
Frame dimensions 2560x1140 mm
Central vacuum 30 m3/h / 1.35 CV
Hydraulic control unit 5,5 CV
Trolley advance engine power 3 CV
Table engine power 1,5 CV
Trolley displacement speed 5 m/min
Stone sheet displacement speed 11.5 m/min
Maximum working width 2200 mm

MOTORIZED ROLLER TABLE N.2274/2200 FEATURES
Table width 2930 mm
Maximum table length 3500 mm
Maximum working width 2200 mm
Forward speed 11.5 m/min
Drive engine power 1.5 HP

BRIDGE CUTTER N.8000-L-600-5C FEATURES
Machine width 4220 mm
Rolling ways length 6000 mm
Maximum disks distance 1-5 2200mm (inside)
Minimum disks distance 1-2-3-4-5 300 mm
Cutting disks diameter 600 mm
Maximum height of the cutting pieces 150 mm
Disk engine power 15HP (5)
Total power installed 82 HP
Water consumption per disk 15-20 l/min

BRIDGE CUTTER N.8000-T-600-7C FEATURES
Machine width 5370 mm
Rolling ways length 5500 mm
Maximum disks distance 1-3 3500 mm (inside)
Minimum disks distance 1-2-3-4-5-6-7 300 mm
Cutting disks diameter 600 mm
Maximum height of the cutting pieces 150 mm
Disk engine power 15HP (7)
Total power installed 132 HP
Water consumption per disk 15-20 l/min

BAND CUTTING TABLE N.2304/2200 FEATURES
Table width 2960 mm
Max. Table length 4044 mm
Max. Band width 2200 mm (inside)
Band displacement speed 11.5 m/min
Drive engine power 3 HP

DOUBLE DISPLACEMENT MOTORIZED ROLLER TABLE N.2585/2200 FEATURES
Table width 2930 mm
Max. table length 3900 mm
Max. working width 2200 mm
Rollers forward speed 11.5 m/min
Roller drive engine power 1.5 CV
Centring displacement speed 5 m/min
Transversal displacement engine power 2.5 HP

ROLLER TABLE WITH SELECTION STOPS N.2590/2200 FEATURES
Table width 2930 mm
Max. table length 3700 mm
Max. working width 2200 mm
Rollers forward speed 11.5 m/min
Roller drive engine power 1.5 HP

MOTORIZED BAND TABLE N.2426/2200 FEATURES
Table width 2930 mm
Max. table length 4300 mm
Max. working width 2200 mm
Rollers forward speed 11.5 m/min
Roller drive engine power 3 KW

PALLETISING ROBOT N-3530 FEATURES
Max. load 120 kgs.
Mínimum piece size 300 x 300 mm
Central vacuum 100 m3/h
Installed power 25 CV
Minimum cycle time. 10” sec

The Robot – Palletizer N-3530 with vacuum suction cup, is specially designed to perform automated palletizing tasks, based on the same operating principles applied in standard Nodosafer palletizing, and offers multiple advantages, optimization of the work process, reduction of cycle times and efficient utilization of downtime. The reception suction cup, of particular design, is made up of a rectangular plate, capable of supporting horizontal loads of up to 160 kg.
Work areas are protected, limiting access to risk areas by means of protection fences and photocells, to avoid any risk of accident. All machines and heads are equipped with an implantation system with centralized greasing for quick and easy maintenance.
In the electrical and control installation section, it is worth highlighting the implementation of state-of-the-art automatons with programs custom designed by our technical department, so that the programming of the machines is as simple as possible for the operators, avoiding thus wasting unnecessary time. The programming of the work cycle and the visualization of its sequence is carried out on two operator terminals with a screen, where all the work parameters are displayed, as well as the cutting cycles.