Wire Saw Block Cutting Machine

ysxp- 250 8 head automatic stone straight profilling polish machine

SHXJ1500A FOUR -AXIS CNC WIRE SAW machine has steady structure, including a crossbeam,two upright column,square box,air compressor tensioning unit,two big flywheel. Left side install a driven big flywheel and air compressor tensioning device. tensioning device controls diamond wire tension or loosen, meanwhile keep the diamond wire pressure. Right side install a driving flywheel and main motor, it can control the speed of wire between 0-35m/s via inverter. the machine can cut different kind of stone material.

The machine has steady structure, including top beam,two upright column,square box,hydraulic station tensioning unit,two big flywheel. Left side install a driven big flywheel and hydraulic station tensioning unit. tensioning device controls diamond wire tension or loosen, meanwhile keep the diamond wire pressure. Right side install a driving flywheel and main motor, it can control the speed of wire between 0-40m/s via inverter. the machine can cut different kind of stone material.

The machine is mainly used for processing the profile of marble and granite. it not only can process the arc slabs of different specifications, solid columns, hollow columns, large stone lines and English letter but also can process stone into polygon and the figure of Buddha,special-shaped square column and so on for special-shaped stone.

The machine is mainly used for grinding and polishing marble slab. It has high flatness and gloss. Controlled by PLC system, It is easy to operate and its performance is steady. grind heads can move up or down by adjusting the Air pressure. The worktable is controlled by hydraulic system. there are two options for the structure of this machine including the integrated type and the separated type.

The machine is mainly used for processing the profile of marble and granite. it not only can process the arc slabs of different specifications, solid columns, hollow columns, large stone lines and English letter but also can process stone into polygon and the figure of Buddha、special-shaped square column and so on for special-shaped stone.

Multi-wire machine to transform granite blocks into slabs.

• Product Introduction

This series of products utilizes rollers to drive the diamond wire to move back and forth. Through the lifting of the workpiece to be processed, the diamond wire cuts the workpiece to achieve the purpose of processing. It is mainly used for the processing of slabs such as marble, artificial stone, graphite, refractory bricks, and composite materials. Compared with traditional stone processing equipment and tools, it can not only significantly reduce the cutting seam, decrease the stone powder generated during process- ing, increase the yield rate of materials, and reduce the thickness of the processed slabs to achieve translucency; but also reduce the noise during processing to below 100 dB, thus solving the "three highs" problems of high consumables, high noise, and high waste residue that hinder the intelligent manufacturing upgrade of the stone processing industry at one stroke.

The product is mainly composed of the following parts: transmission system, tensioning system, lifting system, wire routing system, spraying system, trolley traveling system [optional], etc. The equipment adopts a gantry structure, which has a stable structure and good guarantee of dimensional accuracy. The operating system has a friendly human-machine interface, with clear diagrams, simple operation, safety and reliability, and it also has the functions of real-time recording and data storage.

• Product Features

Higher Yield Rate High load-bearing capacity

The cutting seam can be as narrow as 0.4-0.6mm, resulting in a high effective yield rate.

Lower Energy Consumption

Saves water and electricity. Currently, their power consumption per square meter of processing is about 1.5-3 kWh [varies with different cutting materials), and the water consumption during processing is reduced by over 30% compared to traditional equipment.

Lower Waste Discharge

Compared to processing equipments that use gang saws, under the same production capacity, it can reduce wastewater discharge by over 30% and waste residue by over 50%.

Lower Noise

Compared to traditional stone processing equipments, it can reduce noise by about 35 decibels.

Higher Safety

The product has low cutting vibration during operation, does not pull the slabs, and eliminate the risk of injury from falling quarry stones.

Elevating Type

The cutting head is fixed, enabling higher operational cutting spead.

High Load-bearing capacity of the main shaft

Adopting a 5-bearing structure for the long spindle, it has a large support force span and stable force bearing.

The micron-level clearance fit between the support holes and the spindle ensures the steady state of dynamic balance during high-speed operation.

High-strength design of the pay-off and take-up reels
With a thick-walled and high-strength design, it can avoid the influence of the pay-off and take-up pressure on the accuracy of the wire reels after multiple wire winding operations, and prolong the service life of the wire reels and the stability of wire arrangement.

Unique system control
The multi-axis linkage control algorithm adopts high-precision control methods such as electronic cam and electronic gear.
The multi-axis load algorithm ensures the stability of the cutting wire mesh.
The PID control algorithm realizes the stability of the tension system.

Wire Saw Trimming Machine

2.1. Suitable for a wider range of product specifications, allowing for flexible and easy adjustment of cutting thickness.

2.2. Due to the increased cutting speed, water, electricity, and wire usage are approximately doubled compared to traditional first-generation models, reducing production costs and significantly improving economic benefits.

2.3. The yield rate is increased to 97%, generating an additional 30,000 yuan in profit for each block cut (based on mid-range marble costing 500 yuan per square meter).

2.4. We have a 24-hour service center in Shuitou Town, with sufficient spare parts and a technical team readily available. No matter which model you choose, we guarantee: no problems will be resolved overnight, and we will provide service at your workshop! We are always customer-oriented, continuously optimizing product performance, and committed to creating greater value for our customers. Our wire saw products have been widely used and recognized in the market, helping numerous stone companies improve production efficiency and economic benefits

WATER RETAINING STRIP CUTTING SAW(TM3000)

SINGLEWIRE OZTKM 01, Produced by Ozteknik, is an open frame single wire machine for squaring blocks of marble and granite and for thick cuts.
The machine structure is made of two columns strongly fixed to foundations and one connecting transversal beam built in large thickness normalized steel work. Two carts which slide vertically on the columns of the support structure for the vertical motion of the cutting wire. The carts are moved vertically by screw/nut screw mechanisms, which are controlled by asynchronous motor.The wire is rotated by a driving pulley with a diameter of 2200 mm. Main motor and down feed motor have inverters by the way,the wire speed and down feed are controlled by the technician with friendly touchmatic screen.
A driven pulley with the same diameter ( 2200 mm ) is kept constantly under tension by a hydraulic cylinder.And machine has 2 guide pulleys whose function is to drive the wire next to the point where it gets into, and comes out from, the block to be sawn

Marble - Block squaring
Also for the processing work in "block squaring" the diamond wire of Faudi Group is obtaining the due success.
The possibility of reducing the costs of cut and times of work has determined the complete abandon of the traditional techniques.
Sintered
Code ø Beads Material Speed machine
NF11ASSPLUS 11,2 mm Limestone 40 m/s
NF10,5ASSPLUS 10,5 mm Limestone 40 m/s
NF8ASSPLUS 8,7 mm Limestone 40 m/s
NF7/11ASSPLUS/3 11,2 mm Crystalline Marbles 35-40 m/s
NF7/10,5ASSPLUS/3 10,5 mm Crystalline Marbles 35-40 m/s
NF7/8ASSPLUS/3 8,7 mm Crystalline Marbles 35-40 m/s
NF6/11ASSPLUS/4 11,4 mm Rocks* 30-40 m/s
NF6/10,5ASSPLUS/4 10,5 mm Rocks* 30-40 m/s
NF6/8ASSPLUS/4 8,7 mm Rocks* 30-40 m/s
*Rocks: Sandstones, Schist and Slates, Gneiss, Porphyry, Basalt ,Trachite, Peperino and Piroclastic rocks, Limestone and Tuff Limestones, Conglomerates
Electroplated
Code ø Beads Material Speed machine
DNFPLUS11 11 mm Marble 40 m/s
DNFPLUS10 10 mm Marble 40 m/s
DNFPLUS8 8 mm Marble 40 m/s
Special electroplated "EDS"
The diamond wire "EDS" is the result of a new technology that stabilises the point of union between the electroplated and sintered, keeping the characteristics of high cutting speed of the first and the high performances, in terms of life, of the second one.
Code ø Beads Material Speed machine
EDSPLUS11 11 mm Marble 40 m/s
EDSPLUS10 10 mm Marble 40 m/s
EDSPLUS8 8 mm Marble 40 m/s
EDS9,5 9,5 mm Marble 35-40 m/s
Assembly
Plasticized and/or with spring reinforcement:
36 beads/ML
35 beads/ML
30 beads/ML
With springs mechanical fixing:
30 beads/ML
29 beads/ML
28 beads/ML
Rubber:
35 beads/ML
Open Loop
Metal joint of 1 piece
Screw Joint of 2 pieces
Screw Joint of 3 pieces
Closed Loop (without point of junction)
Sintered diamond Joint of 1 and 2 pieces

DAP UKRAINE/MOLDOVA:53000$
Multi Wire Saw Machine TSY-Mws32u With Tools

Paragon multi-wire machines are proposed and manufactured with diamond-shaped wires with diameter of 5.3mm, 6.3mm or 7.3mm.



Breton is at your disposal to see our Paragon machines in action, working with different diameter wires on marble.



We will provide you with all information you need to make economical calculations of convenience in the use of wires of different diameter.

NOTES Automatic wiresaw with 2 programmable axes, programming through Cad/cam software

DECAWIRE from Pellegrini
Pellegrini's DECAWIRE: 10 wires for thin and thick slabs!
Easy & fast thickness adjustment
10 slabs from 2-10cm (3/4˝ to 4˝)
Big wheels offer lower stress for longer life of diamond wire
Low energy & low water consumption

TRIMWIRE harmonizes the advantages of a stationary machine with a mobile quarry machine.

Very unique, it is composed of a single wire structure installed on a tracks vehicle equipped with a diesel engine that makes the system independent from any external energy source.

The machine is designed to be easily configured for transport from quarry to quarry on trailer.

Once the machine has been stabilized on the side of the block by 4 hydraulic stabilizers, the cutting arch is brought to the desired height and opened to align the wire to the face of the block to be cut.

The cut is performed vertically thanks to the movement of the arch structure along the column.

The wire is driven by a motor flywheel 1000 mm diameter and guided by 600 mm diameter wheels.

The entire cutting structure can also move along the rails (4 meters) placed on the top of the vehicle to allow the realization of different thicknesses with a single positioning of the vehicle.

All the drives are hydraulic and the main controls are operated by radio control device.

Total weight:7 tons

Translation speed on tracks low/fast:1,2 km/h - 2,3 km/h

Superable slope in autonomous movement:

30% (17°), in velocità lenta / in low speed

Angle of inclination limit of lateral tilting with machine in autonomous movement:35% (20°)

Diamond wire speed:up to 40 mt/sec, adjustable

Maximum sizes of the workable block:Width 3,8 mt; Height 2,5 mt

Maximum distance of the second parallel cut:max 4 mt

Diesel motor: 18,5 kW

Lenght of the diamond wire: 16,4 mt

Diameter of the diamond wire: 8,3 mm or less

EEW Type Machine to cut stone.
(Economy type)
This machine cuts stone with accuracy.
Economy model.
Low sound cutting.
about 1.5 square meter (16 squre feet) per hour to cut gray granite.

Superior C4000A - Diamond wire machine
Diamond wire machine is a cut system designed to obtain marble, granite and stone slabs of different thicknesses perfectly alike.
The "Superior" line has been designed specifically to square blocks, cut shims and slabs or also to cut shapeless stones or salvages.
The characteristic of base it is represented by precision of the cut and by a dimensioning of the structure particularly hardy.

Columns casting with guides you exchanged again of Steel SAE 1045
Bipartite projection φ2900
Long arm without knuckle adjustment
Inferior picture with chapao of 125mm x 600mm x 3225mm
Tubular rectilinear shower
Automatic Dosador of granalha
Muzzle stops up to 80 plates
Internal measure of the sewing press: 2,8 m largura x 3,95 m length
Weight of 44t approached
It harnesses total 76 cv
Panel of digital command for all the sewing press
Door track block
Bomb 120 (With Pulley) Engine 20 cv
New features (May 2006)
Main battery special extreme Steel
Excentrico special extreme Steel
Knuckle special extreme Steel
Wrist special extreme Steel

Capacity of cut
Block: width 2,53 m x length 3,05 m x heigth 2,10 m
Plate 1,3cm = 109 you plate
Plate 2 cm = 80 you plate
Plate 3 cm = 60 you plate

The first saws I designed were engine-driven hydraulic saws. They are still operating today.
Now the saws we design are electric/hydraulic with sophisticated electronic controls. We can custom design saws to meet your needs, from a standard 6-foot by 12-foot single wire saw to a multi-wire high-production saw for large-scale stone cutting. Please contact us to discuss your specific needs. Available designs include portable saws, large-scale saws, multi-wire saws and the "Super Mini." For more information, please contact Art Horvath directly

The multiwire SW is definitely innovative both in appearance and performance. It is a machine with a two-column structure made using top-class solutions and components in order to provide the highest reliability standards. The multiwire SW, with identical technical solutions and supporting structure, are available with different cutting widths as to meet the customer?€?s specific needs. Besides, when purchasing the machine, it can be configured to operate with three different diameters of wires enabling a variety of possible versions.
Granite, Marble, Block, Blocks, Multiwire, 5.3

New concept block dressing machine which can cut one side in 1 hour time of full size blocks suitable for gang saw or multi wire machine.

1. Patented operation system,easy to operate, train in 1~2days, no need to learn G code;
2. High cutting accuracy & Fast cutting speed;
3.Heavy duty structure,robust design, longer lifetime;
4.Remote service system,one-click automatic upgrade;
5.Turning cutting system is controlled by frequency convertorand will automatically identify,slow down the speed,reducethe loss of stone and tools;

MARBLE/GRANITE BLOCKS SINGLE SAW

MULTI-WIRE SAW MACHINE

MULTI-WIRE SAW MACHINE

DISCOVERY 4-2000/2500/3000 adopts CNC control, which can process the circular stone slab, roman column,

numeral, letter, Chinese characters and other designed shapes.

1， It has heavy load bearing structure, four orbits on each upright column, adjusted the balance by the rollers, with less

friction and higher precision.

2， The left and right frame achieve synchronized lifting by steering equipment on the upper frame. The lifting accuracy

increased by the conbine of lead screw and double nuts.

3， Cantilever part, firstly the lead screw and pole adjust the distance of guide wheel， guide wheel is controlled by CNC.

Secondly in order to make the diamond wire rope cutting direction coincidence, reducer control the guide wheel rotating

angle.

4， Worktable is running by lead screw and railway.

5， There has automatic alarm and memory function if wire broken, on top of it.

6， Aluminum wheel diameter is 1590mm.One fly wheel slide through sheave, hydraulic oil pump control rope tension.

Single wire contouring saw from 3 to 8 interpolated axes to make profiled cuts on marble and granite blocks such as: logos, tombstones, columns, twisted columns, columns shells, cylindrical and conical shapes, etc.

Do you want Quality and Safety?
So your Multiwirw is HEDEL!
Check out:
- The best cost / benefit of the market;
- More than 100 multi wires installed;
- Tested and approved by the best wires manufacturers;
- Fairings and safety devices.
- Replaceable profile system on all steering wheels;
- stainless steel fairing, extending the equipment's life;
- Own industry;
- Technical assistance throughout World;
- Machines to cutting various thicknesses;
- Flexibility to the choice of diamond wire with a thickness of 5.3, 6.3 o 7.3mm.
Today Hedel stands out in the national market not only for being the pioneer in the manufactured of Multi wires but for the quality of its equipments and investments in technologies that provide the reduction of costs and increase the productivity of our clients.

CNC-2000/2500/3000 adopts CNC control, which can process the circular stone slab, roman column,

numeral, letter, Chinese characters and other designed shapes.

1， It has heavy load bearing structure, four orbits on each upright column, adjusted the balance by the rollers, with less

friction and higher precision.

2， The left and right frame achieve synchronized lifting by steering equipment on the upper frame. The lifting accuracy

increased by the conbine of lead screw and double nuts.

3， Cantilever part, firstly the lead screw and pole adjust the distance of guide wheel， guide wheel is controlled by CNC.

Secondly in order to make the diamond wire rope cutting direction coincidence, reducer control the guide wheel rotating

angle.

4， Worktable is running by lead screw and railway.

5， There has automatic alarm and memory function if wire broken, on top of it.

6， Aluminum wheel diameter is 1590mm.One fly wheel slide through sheave, hydraulic oil pump control rope tension.

CNC diamond wire saw cutting machine adopts CNC system and four-spindle linkage, which can process all kinds of stones and any kind of complicated shape like circular,stone slab, roman column, numeral, letter, Chinese characters with different specifications. This machine is highly praised by our customers for its good quality with high processing precision.

1.Adopt imported “STARFIRE” CNC control system, the program is the most advanced, highly automation and sensitivity.
2.360 degree rotation is optional for the worktable,which makes the adjustment of angle easily.
3.Strong servo motor speeds up the lifting speed.
4.The cart moves through oil-immersed lead screw, high precision and long service life.

Every wire control with special hydraulic system wtih special sensor; it is control cutting speed with PLC and also you can see all the details life of the wires e.t.c from the touch screen and control your machine from your computer.
Number of wire : 5-10-20-34-40-72 Pieces
Cutting Thickness : Variable 2-3-4-5-6-7-8-9 cm....

MULTIWIRE N6860/60 TECHNICAL SHEET
The new Diamond wire cutting machine NDF 6870/60 is a multi-wire machine designed to produce boards and plates of varying thickness from the large blocks of marble and natural stone. This new unit represents the most modern technology in what refers to the primary sawing of the stone blocks, becoming the alternative to the traditionally used sawing methods, since it improves the production capacity quantitatively, efficiently taking advantage of the energy resources needed to the production of materials and significantly reducing the production costs of the cutting phase.

The multiple diamond wire cutter is a machine that stands out for its efficiency and high productivity, designed to obtain high yields, which is characterized by its great robustness, thanks to its particular design that forms a compact, balanced and balanced set where all movements are concentrated, and its proven reliability and that of the elements that compose it, being all designed to withstand the toughest working conditions.

The main structure of the machine is basically composed of two sturdy columns formed by two steel-welded steel structures, connected between them by an upper crossbar. On both columns the structure of the main frame that joins the two trolleycarriages is mounted, which move vertically supported on both columns on linear guides with linear roller recirculation skates and actuated by a pair of spindles rolled with recirculating nuts balls, synchronized and operated by two motor-reducers with independent servo motors for the ascent / descent of the threads with a smooth and precise movement, located in the upper part of both columns, the entire guide assembly is perfectly protected by PVC bellows . The servomotors are synchronized by software in the vertical movements that ensure smooth cutting, low consumption and maximum precision and avoid the slacks and problems of the central motorization with transmission and forwarding.

The Ø1800 drive drum is formed by a single multi-channel pulley with grooves and connected to the main motor by a pulley and timing belt transmission. The threads are manually positioned according to the desired thickness supported by one side of the machine on the drive drum, and in turn are tensioned from the opposite end by autonomous pulleys. The diamond wires are also guided by two multichannel drums that help to significantly reduce the arrow produced by them. From the opposite end to the driving drum, the diamond wires are supported by the set of idle pulleys, designed with a particular pivoting extraction system, which allows reducing maintenance times significantly.

Once the wires are located, these are adjusted with the active tensioning device that acts individually on each of the tensioning pulleys, independently ensuring that each of the threads has the same tension regardless of the minimum differences in length between each of the threads that are installed in the machine. The tensioning system manages to increase the useful life of the wires and therefore the profitability of the machine

The whole machine is characterized by the robustness and reliability of the elements that compose, being all designed to withstand the toughest working conditions, and in this aspect it is precisely where we can provide all the experience accumulated over the years we have been designing and manufacturing machinery for this sector.
Notable features
Reduced and optimized energy consumption.
Mechanical robustness and absence of vibrations.
Active and independent tensioning system, which increases the useful life of the threads, increasing profitability and ensuring optimum surface finishes.
Innovative pulley design, with pivoting extraction system that reduces maintenance times.
Full range of cutting thicknesses, thanks to its particular design of pulley packages and combination of grooves, without penalizing the life of the diamond wire.
Excellent precision and flatness of cut, through its particular system of guidance by linear skates and its rigid bearing structure.
Easy and convenient access to the inside of the machine, thus facilitating the work of changing threads and their maintenance.
Helical spindles with large diameter balls in vertical movement for smooth or precise movement.
Servomotors synchronized by software in vertical movements that ensure smooth cutting, low power consumption, maximum precision and avoid gaps and problems of central motorization with transmission and forwarding.
Up to 60 wires with various possibilities for the combination of cutting thicknesses.

Strong points
The multiple diamond wire cutter is a multi-wire cutter designed to produce slabs, boards and slabs of varying thickness from the large blocks of marble and natural stone. Traditionally in the factories of transformation of the granite, the cut of blocks is being made of the size of the same with looms when the blocks are of big dimensions, or with bridge cutters of big diamond discs in the workshops of stonework when cutting semiblocks.
The biggest aspect to note is that the multi-wire cutter, for an equivalent capacity, the effective energy consumption, is lower compared to any of the methods used. This translates into significant energy savings both in the implementation, as in production costs.
This difference in the equivalent energy saving is mainly due to the difference in sawing technology, the multi-wire cutter only uses up to 60 loops of diamond wire and water during this process by cutting continuously. These diamond wires are basically formed by a steel cable covered by diamond rings along the cable, the cutting effect on the stone block to obtain the slabs and boards is produced by the effect of the continuous drag movement of the wires at a linear speed of about 38 meters / sc. combined with the rotation of the rings, producing a very high cutting power, differentiated effect with respect to the large traditional looms where the cutting process can be defined as the effect of a reciprocating saw, formed by a frame that houses about 100-130 steel strips in contact with the stone blocks at the same time moving c incombination with the rain of abrasive mixture of water, steel shot and lime, which produces the same amount of incisions in the stone block that amount of strapping
In summary, the coefficient resulting from the equivalent energy consumption in Kw / m2 of a multi-wire cutter compared to the loom is greater than 50% savings, even considering that the total installed power of a multi-wire cutter is greater than that of a traditional loom.
The Multiple Diamond Wire Cutter is the alternative to the primary sawing methods currently used, improving the production capacity quantitatively, efficiently taking advantage of the energy resources necessary for the production of materials and significantly reducing waste produced during the cutting phase.
Comparatively, the advantages of using this new technology applied to the multiwire cutter are obvious. The multi-wire cutter can cut any type of stone material in front of looms that only cut granites or marble, but these are two different models and that use different tools, the looms are only profitable when cutting 2-3 cm sheets of thickness, but its biggest disadvantage is in the energy consumption and the very high production of solid waste, since the water used is recovered in all cases, this waste apart from assuming a higher purification cost, presents a problem of environmental pollution in case of the looms because it contains iron, and the lime that alters the acidity of the waters, in addition to the moment it is not possible to separate or recover at this stage of the process. There is an important difference compared to traditional cutters, which is based on the cutting height, with a disc we can cut 1.50 meters in front of the diamond wire that any commercial block can cut, apart from the great productive difference that exists
The water treatment and purification process for this new process is therefore more economical and less complex.
It is also worth noting that the water needs, while being similar, with respect to the traditional loom, the diamond wire cutting practically cancels the need to wash the load after sawing, this being much less demanding and both the needs and Water losses during the cutting process are lower.
Another aspect to note is that the multi-wire cutter, for an equivalent capacity, the effective energy consumption, is lower compared to any of the methods used. This translates into significant energy savings both in the implementation, as in production costs
With respect to consumables, say that in the multi-thread cutter there is only one; the diamond wire, small volume, easy storage and simple supply. The costs derived from storage, stock programming and handling, are also lower with respect to strapping, shot and lime, necessary for the traditional loom.
In reference to the costs of implementation, the simplicity and the consequent lower cost of civil works stand out in the first place, while in the loom the necessary work constitutes an indispensable part of it, in the multi-wire cutter, this becomes a mere support of it. In addition, in the case of renewal or replacement of the machine, the loom forces the new implantation to be exactly the same model as the previous one, while in the case of the multi-threaded cutter there is a high degree of possibilities of being able to make an adaptation of the existing civil works. In any important case, that is, the space occupied by the multiwire is less.
The simplicity of the multiwire is significantly greater, both in installation, use and handling, as well as in maintenance, both mechanically and electrically. It is important to note that the NDF-6870/60 multi-wire cutter does not use the common solution for vertical movement consisting of a central motor with reducer, transmissions and angular forwarding. This is replaced by two independent and electronically synchronized servomotors without coupling between them. This solution, in effect, cancels the inconveniences of the classic mechanical transmissions, the clearances and possible breaks due to wear and fatigue, and also allows us greater flexibility in the movements to be carried out. In this regard, it should be noted that the system is capable of working atspeeds as slow as one millimetre per minute, as at the fastest of almost one meter per minute, all without loss of power or precision in movement.
As a practical effect, the NDF-6870/60 cutter is the fastest machine on the market capable of performing a vertical ascent movement against any contingency, avoiding the undesirable marks of diamond wire in the stone.
The surface of the final product serrated with the diamond wire, in addition to the fact that it does not need to be practically washed, much less the use of harmful acids or chemicals and dangerous handling, offers the important advantage that its surface state can be assimilated to a certain jaded In the event that the material must be subsequently polished, a certain reduction in the costs associated with the abrasives used in the polishing process and the consequent reduction in production times should be noted.
The high speed of the multiwire cutter will also allow new users of this technology to schedule production with a lower advance and greater flexibility than the loom, even allowing partially cutting a block and reserving the rest of it for another more appropriate time.
The flexibility of production is also given by the clearly lower staffing needs. The preparation of the saw in a thread cutter for a cut, consumes less than half the time and less than half of human resources than a traditional strapping loom
With this cutting unit it is intended to integrate the fully automated operation of the primary sawing work of the stone blocks, with the minimum human intervention and therefore a significant reduction in the manoeuvres of product handling, regularization and optimization of the work processes, the increase of the productive capacity thanks to the reduction of the cycle times and the efficient use of the dead times, the reduction of the energy consumption and the production of the waste during the cutting process, and finally the reduction of the associated risks for the personnel involved in the work of manipulation and mechanization of the materials throughout each working day

Why should our cutter be bought?
The use of diamond wire in the primary sawing work has been used in the sector for not many years, and said wire is applied on known machines, normally formed by two pulleys on which a wire is installed forming a closed loop with which the cuts are made on the stone blocks.

In recent years, machines have begun to be used that use several diamond threads, which are mounted on multi-channel drums or formed by several pulleys, on which several threads are mounted in order to make several cuts at the same time on the stone blocks, thus obtaining significant productions.

The machines used up to now present different technical problems when performing the correct tensioning and control of the thread loops, in addition to another more significant one that lies in the possibility of varying in a simple way the position of the pairs of wires in order to obtain different thicknesses or vary them in the production of boards.

Taking these disadvantages into consideration, the N.6860/60 cutter stands out for its simplicity in the individual tensioning device of the tension wheels, and at the same time the variation of processing thicknesses in the slabs and boards to be cut has been simplified in a simple and easy way.

NODOSAFER offers its customers in addition to all the features intrinsic to any thread machine, such important improvements as:

Architecture based on a robust and compensated structure to avoid vibrations.
Maximum protection against the penetration of water and dust in the most sensitive parts.
Large diameter helical ball screws in the vertical movement for a smooth and precise displacement.
Linear roller recirculation guides in the columns to guarantee the absolute verticality of the cut.
Servo motors synchronized by software in the vertical movements that ensure smoothness in the cutting, low consumption, maximum precision and avoid the gaps and problems of the central motorization with transmission and forwarding.
Basic large diameter drive drum mechanism that prolongs the life of the thread.
Automatic tensioning device by independent pulleys of each of the threads, with position, arrow and tension control of each of the threads.
Automatic and progressive decrease of speed in case of excessive arrow in the thread.
Detection of thread breakage and controlled stop (rapid braking and maximum speed climb)
Controlled emergency stop to avoid marks on the cut block.
Possibility to resume a cut in automatic or semi-automatic mode.
Wide range of devices and program functions for operator and machine safety.
Motorized trolley with optional position control.
Operator panel in color with great ease of use and multiple configuration possibilities.
Compact electrical panel with the latest technologies.
High power main motor driven by inverter.
Button pad for movements in manual mode.
Automatic greasing.
Security
NODOSAFER machines are protected and provide a safety lock around their entire perimeter in accordance with CE safety standards
Load block trolleys
The machine has 2 motorized block trolleys fitted as standard.

Characteristic Specs
NO MAXIMUM OF THREADS fifteen
THREAD DIAMETER 7.3mm
MACHINE HEIGHT (mt) 6.3
MACHINE LENGTH (mt) 10.20
MAXIMUM BLOCK LENGTH (mm) 3500
MAXIMUM BLOCK HEIGHT (mm) 2200
THREAD LENGTH (mt) 22.40
MACHINE VERTICAL TRAVEL (mm) 2400
FLYWHEEL DIAMETER (mm) 1800
MINIMUM CUTTABLE THICKNESS (mm) twenty
MAXIMUM CUTTING WIDTH (mm) 1000
DIAMOND WIRE SPEED 0-35m/sec
MAIN ENGINE POWER (kw) 75

1,5 KW 2 HP SERVO MOTOR WALKING SYSTEM

Karann Multi Wire Saw Machine
Our different machine models between 10-36 wires
Made by Turkey
There are 3 different versions of our machine
5 wire 2 cm slabs
10 wire min 5 cm slabs (for thick stone with separate hoops each)
36 wire 2 cm slabs

This equipment uses computer numerical control, and four-axis linkage, and can process various complex shapes of marble, and granite, such as circular plates, cylinders, Roman columns, numbers, letters, Chinese characters, etc. with high processing accuracy and good quality

1. Patented operation system,easy to operate, train in 1~2days, no need to learn G code;
2. High cutting accuracy & Fast cutting speed;
3.Heavy duty structure,robust design, longer lifetime;
4.Remote service system,one-click automatic upgrade;
5.Turning cutting system is controlled by frequency convertorand will automatically identify,slow down the speed,reducethe loss of stone and tools;

DAP UKRAINE/MOLDOVA:53000$
Multi Wire Saw Machine TSY-Mws32u With Tools

HQKJS -2000 diamond wire saw stone cutting machine is a good choice for irregular stone processing. Easy to operate, it can cut many special shape.
HQKJS - 3000 Diamond wire saw stone profiling cutting machine . Four-Axis linkage, which can process the circular stone slab, roman column, numeral, letter, Chinese characters and other designed shapes.
1. It has heavy load bearing structure, four orbits on each upright column, adjusted the balance by the rollers, with less friction and higher precision.
2. The left and right frame achieve synchronized lifting by steering equipment on the upper frame. The lifting accuracy increased by the conbine of lead screw and double nuts.
3. Cantilever part, firstly the lead screw and pole adjust the distance of guide wheel,guide wheel is controlled by CNC. Secondly in order to make the diamond wire rope cutting direction coincidence, reducer control the guide wheel rotating angle.
4. Worktable is running by lead screw and railway.
5. There has automatic alarm if wire broken.
6. Aluminum wheel diameter is 1600mm.One fly wheel slide through sheave, oil pump control rope tension.