Block Cutting Machine

3200CNC DOUBLE-BLADE BRIDGE CUTTING MACHINE

HY-3617HIGH SPEED CUTTING MACHINE

ROUND TABLE CUTTING AND GRINDING ALL IN ONES MACHINE

WATER JET CUTTING MACHINES

SINGLE-GROUP MULTI BLADES AUTOMATIC CUTTING MACHINE

SHXJ1500A FOUR -AXIS CNC WIRE SAW machine has steady structure, including a crossbeam,two upright column,square box,air compressor tensioning unit,two big flywheel. Left side install a driven big flywheel and air compressor tensioning device. tensioning device controls diamond wire tension or loosen, meanwhile keep the diamond wire pressure. Right side install a driving flywheel and main motor, it can control the speed of wire between 0-35m/s via inverter. the machine can cut different kind of stone material.

1,this machine is controlled by PLC system. AC contactor and breaker adopt Schneider brand. Inverter adopt Toshiba brand.
2,Cutter head moves left and right by gear and rack transmission,is controlled by inverter
3,Cutter head goes up and down by screw rod transmission.
4,Platform of rotation is driven by variable frequency motor with belt transmission. Revolving speed can be adjusted by inverter according to the hardness of the stone.

The machine has steady structure, including top beam,two upright column,square box,hydraulic station tensioning unit,two big flywheel. Left side install a driven big flywheel and hydraulic station tensioning unit. tensioning device controls diamond wire tension or loosen, meanwhile keep the diamond wire pressure. Right side install a driving flywheel and main motor, it can control the speed of wire between 0-40m/s via inverter. the machine can cut different kind of stone material.

The machine is mainly used for processing the profile of marble and granite. it not only can process the arc slabs of different specifications, solid columns, hollow columns, large stone lines and English letter but also can process stone into polygon and the figure of Buddha,special-shaped square column and so on for special-shaped stone.

The machine is mainly used for grinding and polishing marble slab. It has high flatness and gloss. Controlled by PLC system, It is easy to operate and its performance is steady. grind heads can move up or down by adjusting the Air pressure. The worktable is controlled by hydraulic system. there are two options for the structure of this machine including the integrated type and the separated type.

The machine is mainly used for processing the profile of marble and granite. it not only can process the arc slabs of different specifications, solid columns, hollow columns, large stone lines and English letter but also can process stone into polygon and the figure of Buddha、special-shaped square column and so on for special-shaped stone.

1) Equipped with powerfull permament magnet motors with high rated speed of 11000 rpm and high reliability. 2) To regulate the main motors speed by frequency converter, make it possible to adjust cutting speed according to the hardness of the stone cutted. 3) Productivity improved 10% + higher. 4) 10-15% energy saving than 2QYKT series. 5) Safer, more stable.

Multi-wire machine to transform granite blocks into slabs.

set 400 is made to cut marble and stone up to 35cm/13,87 inches. Particularly suitable to be used in funeral sector, buildings and housing units, urban and road construction, sidewalks and curbs, barrier indusry.
features a diamond wire saw, hydraulic motor, articulated arm, central column and material support

The NARROW BELT BLOCK SAWS are full capacity production machines suitable for any
company small or large, with sizes to fit your individual requirements. Most saws are traveling
gantry machines which run on a fabricated steel track. The saws are designed to be size
efficient requiring a minimum amount of building space while delivering the maximum amount of
cutting capacity. All sizes of saws can be furnished as stationary units upon request by customer.
THE NARROW BELT SAWS ARE AVAILABLE IN THE FOLLOWING SIZES:
Capacity
(Max. Block Size)
Wide x High
Style Number
Overall Gantry Saw
Dimensions
Width x Height x Depth
Center to Center
of Tracks
9'-0 x 4'-3 (D5)
G9x4D5-50/5H/1/5
20'-9" x 12'-9" x 8'-8"
11'-0"
11'-0 x 6'-3 (D5)
G11x6D5-50/5H/1/5
27'-6" x 17'-0" x 8'-8"
13'-0"
11'-0 x 7'-3 (D5)
G11x7D5-75/5H/1/5
27'-6" x 19'-2" x 9'-3"
13'-0"
14'-0 x 7'-3 (D5)
G14x7D5-75/5H/1/5
31'-0" x 19'-2" x 9'-3"
16'-6 1/2"

• Product Introduction

This series of products utilizes rollers to drive the diamond wire to move back and forth. Through the lifting of the workpiece to be processed, the diamond wire cuts the workpiece to achieve the purpose of processing. It is mainly used for the processing of slabs such as marble, artificial stone, graphite, refractory bricks, and composite materials. Compared with traditional stone processing equipment and tools, it can not only significantly reduce the cutting seam, decrease the stone powder generated during process- ing, increase the yield rate of materials, and reduce the thickness of the processed slabs to achieve translucency; but also reduce the noise during processing to below 100 dB, thus solving the "three highs" problems of high consumables, high noise, and high waste residue that hinder the intelligent manufacturing upgrade of the stone processing industry at one stroke.

The product is mainly composed of the following parts: transmission system, tensioning system, lifting system, wire routing system, spraying system, trolley traveling system [optional], etc. The equipment adopts a gantry structure, which has a stable structure and good guarantee of dimensional accuracy. The operating system has a friendly human-machine interface, with clear diagrams, simple operation, safety and reliability, and it also has the functions of real-time recording and data storage.

• Product Features

Higher Yield Rate High load-bearing capacity

The cutting seam can be as narrow as 0.4-0.6mm, resulting in a high effective yield rate.

Lower Energy Consumption

Saves water and electricity. Currently, their power consumption per square meter of processing is about 1.5-3 kWh [varies with different cutting materials), and the water consumption during processing is reduced by over 30% compared to traditional equipment.

Lower Waste Discharge

Compared to processing equipments that use gang saws, under the same production capacity, it can reduce wastewater discharge by over 30% and waste residue by over 50%.

Lower Noise

Compared to traditional stone processing equipments, it can reduce noise by about 35 decibels.

Higher Safety

The product has low cutting vibration during operation, does not pull the slabs, and eliminate the risk of injury from falling quarry stones.

Elevating Type

The cutting head is fixed, enabling higher operational cutting spead.

High Load-bearing capacity of the main shaft

Adopting a 5-bearing structure for the long spindle, it has a large support force span and stable force bearing.

The micron-level clearance fit between the support holes and the spindle ensures the steady state of dynamic balance during high-speed operation.

High-strength design of the pay-off and take-up reels
With a thick-walled and high-strength design, it can avoid the influence of the pay-off and take-up pressure on the accuracy of the wire reels after multiple wire winding operations, and prolong the service life of the wire reels and the stability of wire arrangement.

Unique system control
The multi-axis linkage control algorithm adopts high-precision control methods such as electronic cam and electronic gear.
The multi-axis load algorithm ensures the stability of the cutting wire mesh.
The PID control algorithm realizes the stability of the tension system.

Wire Saw Trimming Machine

2.1. Suitable for a wider range of product specifications, allowing for flexible and easy adjustment of cutting thickness.

2.2. Due to the increased cutting speed, water, electricity, and wire usage are approximately doubled compared to traditional first-generation models, reducing production costs and significantly improving economic benefits.

2.3. The yield rate is increased to 97%, generating an additional 30,000 yuan in profit for each block cut (based on mid-range marble costing 500 yuan per square meter).

2.4. We have a 24-hour service center in Shuitou Town, with sufficient spare parts and a technical team readily available. No matter which model you choose, we guarantee: no problems will be resolved overnight, and we will provide service at your workshop! We are always customer-oriented, continuously optimizing product performance, and committed to creating greater value for our customers. Our wire saw products have been widely used and recognized in the market, helping numerous stone companies improve production efficiency and economic benefits

Characteristics
The main spindle lifting : utilizes four cylinders as guide rails, allowing for precise rising and falling through the hydraulic pressure of the oil cylinder. This design offers several key advantages: small clearance, less wear, no vibration, stable structure, high cutting precision, and greatly improve the service life of the saw blade.

Cylinder guide: adopts full closed protection, to ensure no pollution, with the original lubrication system, greatly improve the service life of the machine and mining efficiency, and greatly reduce the number of maintenance and cost.

1200A AUTOMATIC BRIDGE MIDDLE BLOCK CUTTING MACHINE

Low-benching machine “Prima” is designed for wall stone blocks extraction in the quarries, the size of blocks is 390*190*188 mm.

WATER RETAINING STRIP CUTTING SAW(TM3000)

SINGLEWIRE OZTKM 01, Produced by Ozteknik, is an open frame single wire machine for squaring blocks of marble and granite and for thick cuts.
The machine structure is made of two columns strongly fixed to foundations and one connecting transversal beam built in large thickness normalized steel work. Two carts which slide vertically on the columns of the support structure for the vertical motion of the cutting wire. The carts are moved vertically by screw/nut screw mechanisms, which are controlled by asynchronous motor.The wire is rotated by a driving pulley with a diameter of 2200 mm. Main motor and down feed motor have inverters by the way,the wire speed and down feed are controlled by the technician with friendly touchmatic screen.
A driven pulley with the same diameter ( 2200 mm ) is kept constantly under tension by a hydraulic cylinder.And machine has 2 guide pulleys whose function is to drive the wire next to the point where it gets into, and comes out from, the block to be sawn

The SNM-TB is the result of 30 years of experience in the manufacturing of stone cutting machines.
General characteristics:
It is a fully automatic block cutting machine designed to transform marble blocks into strips of desired thickness and height.
Automation makes the machine easy to use and increases its productivity and accuracy since the operator's skill level and qualification have no influence on the cutting process or on the precision of the machine. When there are specific requirements, the machine can be operated in manual mode.
It has a two-step digital programmable electronic controller with deceleration for very high slab thickness precision. Slab thickness accuracy is ensured by a split bronze half nut which compensates for wear.
Inserted bronze half nuts allow quick, easy and inexpensive replacement of worn half nuts.
The replacement of slide ways is quick and inexpensive and the variable delivery pump enables energy saving.
The machine is equipped with a pressure controller for water and a load meter that detects load on the spindle drive motor.
The machine's heavy-duty horizontal spindle is supported by two spherical roller bearings.
The SNM-TB occupies less space than rival block cutting machines and it is provided with an automatic slab unloading system which enables to eliminate dead times due unloading operations by the operator. Furthermore, the unloading system allows to horizontally unload the slab directly on the following machine without any lateral movement.
Special options
The machine can be supplied with two block holding carriages.
The machine can be equipped with an automatic speed control which adjusts automatically the cutting speed according to the hardness and the thickness of the stone.

Frame is made up of:
- 4 steel structural work columns, connected by sturdy crosspieces at the top
- Bridge support guides with interchangeable sliding surface protected against seepage and dust by "gooseneck" labyrinths.
- Augers with diameter of 80 mm for vertical movement.
Vertical movement of the bridge-guides is controlled by a brushless motor to guarantee regular and precise movements.
Bridge is in thick steel structural work, double crosspiece, counterdeflection machined to guarantee perfectly flat cuts; the bridge movement takes place on sliding blocks in oil bath and is controlled by precision gearings for perfect positioning.
During the cutting stage, the bridge is firmly locked by oleodynamic brakes. Transversal movement of the bridge is controlled by a brushless motor to guarantee regular and precise movements.
Spindle Carriage closed box structure extremely rigid to avoid vibrations during the cutting operation.
- Version "1300" uses disks with a maximum diameter of 1300 to obtain strips with height upto 45.8 cm (1.5 feet); it is possible to fit up to 32 disks to obtain 12 mm thickness.
- Version "1600" allows to obtain strips with height up to 61 cm using "step cutting" system with disks diameter 1000 and 1600. It is possible to fit up to maximum 14+14 disks to obtain 12 mm thick strips.
Motorized block bench controlled by low voltage motor, to comply with accident prevention rules.
Control Panel easy to read, allows fast entry of all the processing parameters. The operation cycle, fully automatic, is controlled by a PLC logic.
The machine, equipped with an automatic unloader with suction cups, allows to have a fully automatic working cycle, from strip cutting to stocking on pallets.
The intervention of the operator is required only for data entry and prearrangement of the machine in the various operation stages.
The PLC programme is continuously updated to follow the evolution of the tools and operation techniques. It also has some special functions, such as:
- Function TS (Time Saving): The work feed is given during the final portion of the cutting stroke eliminating dead times at reversals.
- Function SA (Speed Adjustment): The feed speed of the spindle has inlet and outlet ramps with adjustable acceleration and duration so that the "entry" and exit from the material can be smooth.
- Function DS (Dual Speed): Allows automatic carriage speed passage from the initial low value, which avoid disks deviation, to the normal operation one, as soon as the depth value preset by the operator is reached.
- Function SLS (Software Limit Switches): The limit switches of the spindle carriage are presettable via software, directly from the panel. This keeps the operator from carrying out difficult and at times dangerous manoeuvres on the machine.

Stone Cutting Machine 120-250 cm
Used for cutting relatively big stone blocks and its available with different motor power, rail and table size to meet the customer requirements.

Marble - Block squaring
Also for the processing work in "block squaring" the diamond wire of Faudi Group is obtaining the due success.
The possibility of reducing the costs of cut and times of work has determined the complete abandon of the traditional techniques.
Sintered
Code ø Beads Material Speed machine
NF11ASSPLUS 11,2 mm Limestone 40 m/s
NF10,5ASSPLUS 10,5 mm Limestone 40 m/s
NF8ASSPLUS 8,7 mm Limestone 40 m/s
NF7/11ASSPLUS/3 11,2 mm Crystalline Marbles 35-40 m/s
NF7/10,5ASSPLUS/3 10,5 mm Crystalline Marbles 35-40 m/s
NF7/8ASSPLUS/3 8,7 mm Crystalline Marbles 35-40 m/s
NF6/11ASSPLUS/4 11,4 mm Rocks* 30-40 m/s
NF6/10,5ASSPLUS/4 10,5 mm Rocks* 30-40 m/s
NF6/8ASSPLUS/4 8,7 mm Rocks* 30-40 m/s
*Rocks: Sandstones, Schist and Slates, Gneiss, Porphyry, Basalt ,Trachite, Peperino and Piroclastic rocks, Limestone and Tuff Limestones, Conglomerates
Electroplated
Code ø Beads Material Speed machine
DNFPLUS11 11 mm Marble 40 m/s
DNFPLUS10 10 mm Marble 40 m/s
DNFPLUS8 8 mm Marble 40 m/s
Special electroplated "EDS"
The diamond wire "EDS" is the result of a new technology that stabilises the point of union between the electroplated and sintered, keeping the characteristics of high cutting speed of the first and the high performances, in terms of life, of the second one.
Code ø Beads Material Speed machine
EDSPLUS11 11 mm Marble 40 m/s
EDSPLUS10 10 mm Marble 40 m/s
EDSPLUS8 8 mm Marble 40 m/s
EDS9,5 9,5 mm Marble 35-40 m/s
Assembly
Plasticized and/or with spring reinforcement:
36 beads/ML
35 beads/ML
30 beads/ML
With springs mechanical fixing:
30 beads/ML
29 beads/ML
28 beads/ML
Rubber:
35 beads/ML
Open Loop
Metal joint of 1 piece
Screw Joint of 2 pieces
Screw Joint of 3 pieces
Closed Loop (without point of junction)
Sintered diamond Joint of 1 and 2 pieces

BRIDGE CUTTER N.7000/1600
The NDF-7000 cutter is a machine with great robustness and versatility, thanks to its swivel design for cutting and squaring of blocks supported directly on the ground without turning the table.
Linear guides the movements of the head and bridge supported on steel beams.
Productive, efficient and precise, with automatic positioning and speed control, variable speed features in all their movements.
Terminal easy programming and installation for maximum performance for robot controloda.

Esmaş Multi Saw Machine is a 100% domestic machine which is produced with the latest technology used in marble sizing. All materials used in the machine's mechanical and electronic technology offer guaranteed and top quality production.
Thanks to its easy-to-use panel, it features features that will speed up your production.

TOKSEL TAURUS GANGSAW MACHINE
Taurus-80 has a special design that transforms marble, beige, basalt blocks and rubble into slabs with minimal waste.
Corrosion which shortens the life span of machines due to water and dirt, is prevented via hot-dip galvanizing. 400-500°C hot-dip galvanize reaches to every spot that regular dye might fail to cover and lengthens the life span of the machine up to 100-120 years by preventing corrosion. Two block cars and a transfer car are hot-dip galvanized as well.
A rigid, vibration free structure is the well-known key for a precise cut. Connecting rods,
eccentrics and bearings are made of monoblock steel casting. This feature promises
precise cut. It is proven with an interesting test which is recognized as a challenge in stone
industry: When a coin is placed vertically on a high point of a gangsaw where it is likely
to vibrate the most, it stays stable even during fastest cutting mode.
Although swinging system is proven to be superior to other systems worldwide, monoblock cast steel swing arms are unique to Toksel. Connecting rods which are usually made of weld platinum, are also made of monoblock cast steel in Taurus-80.
Another feature that provides precise cutting is PLC system which offers various modes for
cutting. For instance you can produce slabs from smaller unshapely rocks and rubbles with
minimum wastage in sensitive mode.
To prevent tremendous damages due to cracks in stone blocks, Taurus-80 quickly stops thanks to switches in the front and back. Toksel is the first to use 132 kw. inverters to make this emergency stop and a smooth start possible.
When it comes to energy saving, besides the advantage of the friction-free swinging system, Toksel added high efficiency IE3 motors.
Unlike other gangsaw machines, Taurus-80 has automatic lubrication system instead of manual lubrication. Since the water valves are usually located inconveniently on the top of the machines, staff often forget to shut it off. Another admirable feature of Taurus-80 is automatic water valve.

Teknik Özellikler Technical Data K-80 x 80

Kesme Lama Sayısı Max. Number Of Blades Adet / Pcs 80

Dakikadaki Strok Sayısı Stroke Per Minute 80

Lama Kursu Blade Stroke mm 800

Lama Ebatı Baldes Dinemsion mm 4200 x 180

Ana Motor Gücü Main Motor Power Kw / Hp 90 / 125

Seri Kaldırma İndirme Motor Gücü Engine Power Series Lifting Downloads Kw / Hp 7,5 / 11

Yavaş Kaldırma İndirme Motor Gücü Kw / Hp 4 / 6

Maksimum Blok Ebatları(En x Boy x Yükseklik) Maximum Block Size (Width x Depth x Height) mm 2000 x 3250 x 2000

Makine Ebatları(Boy x En x Yükseklik) Machine Dimensions (Length x Width x Height) mm 12000 x 4500 x 5150

Toplam Elektrik Gücü Kw / Hp 101,5 / 140

Toplam Makine Ağırlığı Total Machine Weight Kg 50,000

Maximum block dimensions mm 3200 uz. * 2000 yük * 2000 gen.
Blade run mm 800 mm
Stroke per minute no 95
Maximum cutting speed cm/min 60cm/dk
Blade lenght mm 4300 cm
Cutting and fast motor power kw 7.5 kW
Main motor power kw 110 kW
Total electric consumption kw 122 kW
Total water consumption l/min 800lt/dk
Weight Kgs 53000 kg

DAP UKRAINE/MOLDOVA:53000$
Multi Wire Saw Machine TSY-Mws32u With Tools

Description of TOPTEK Laser Cutting Machine
1 Fiber laser technology
Fiber laser cutter is a type of CNC laser metal cutting system with high quality, high speed, high precision and high efficiency, which is designed for all types of metal cutting, as well as your good metal working partner. It is equipped with different laser powers (1000W to 40000W) for cutting sheet metals and metal tubes of carbon steel, stainless steel, electrical steel, tool steel, galvanized steel, mild steel, aluminum zinc plate, aluminum alloy, aluminum, titanium alloy, brass, copper, iron, and more metals with different thicknesses.
2 Applications:
Electronics, automobiles, aviation, aerospace, auto parts, subway parts, electrical appliances, textile machinery, precision accessories, engineering machinery, food machinery, ship building, household appliances, metallurgical equipment, tool machining, elevators, metal arts, metal crafts, metal gifts, metal decorations, advertising, kitchenware, metal external machining, and some other manufacturing industries.
3 Materials to be cut :
Carbon steel, stainless steel, silicon steel, alloy steel, spring steel, mild steel, aluminum, galvanized steel, tool steel, zinc plate, copper, brass, pickling sheet, titanium, silver, gold, iron, alloy, and other metal sheets and tubes.
Working environment requirements
1.Humidity requirements: 40%-80%, no condensation.
2. Power grid requirements: 380V; 50Hz/60A.
3. Power supply grid fluctuations: 5%, the grid ground wire meets international requirements; if the voltage amplitude is more than 5%, automatic voltage regulation and current regulation devices should be installed.
4. Power grounding resistance: ≤ 4 ohms.
5. There should be no strong electromagnetic interference near the installation equipment. Avoid radio transmitters or relay stations around the installation site.
6. Ground amplitude: less than 50um; vibration acceleration: less than 0.05g. Avoid a lot of machine tools such as stamping in the vicinity.
7. Air pressure: 86-106kpa.
8. Equipment space requirements are guaranteed to be smoke-free and dust-free, avoiding dusty working environments such as metal polishing and grinding.
9. An anti-static floor must be installed and the shielded cable must be connected.
The water quality of the working cooling circulating water is strictly required, and pure water, deionized water or distilled water must be used.

The single blade machine is perfectly suitable for squaring marble blocks or cut big thickness slabs, installing one diamond blade. The machine is supplied with a fixed trolley for the blocks, in order to cut big thickness slabs; otherwise the machine is supplied with a rotating bench trolley, in order to square the marble blocks.

The operation of the machine is by a combined hydraulic and mechanical movements, which allows the best tensioning and movement of the blade, in order to raise the speed of cut and guarantee the best precision. On the BM Super model, the diamond blade has a linear stroke of 420 mm, on the BM Super 800 the diamond blade has a linear stroke of 800 mm.

They install the same motor, so with the same electrical consumption, the 800 mm model guarantee a higher cutting speed (downfeed) and so a bigger production.

800 mm STROKE

For greater production and lower consumption of diamond segments. It is ideal for defective and abrasive materials.Sprinkling system

The newly concivied water sprinkler ensures better distribution of the water over the sawing area.

Cooling system.

A new closed circuit cooling system using non recycled water to increase the life of the pistons and gaskets.

Automatic cutting programmer displayed on touchscreen, controlled by PLC.

Reasons for choosing BM SUPER over a monofil for sawing marble:

•Minor sawing costs as diamond blades are cheaper than diamond wires.

• Higher output – in square metres – with the diamond blade than with the diamond wire.

• Greater cutting precision.

• Optimal sawing speed to quality ratio.

• Less waste of material when squaring blocks.

• An extra 6 mm for every cut because diamond blades are thinner.

• Smaller investment costs of the machine.

• Inferior sawing time on blocks with small dimensions.

Paragon multi-wire machines are proposed and manufactured with diamond-shaped wires with diameter of 5.3mm, 6.3mm or 7.3mm.



Breton is at your disposal to see our Paragon machines in action, working with different diameter wires on marble.



We will provide you with all information you need to make economical calculations of convenience in the use of wires of different diameter.

Easy 625 5 Axis Mono-Block Bridge Saw:
Machine with compact dimensions.
Spin of the head 360°.
All the Axis drivers complete with elevated inertia BRUSHLESS motors.
Complete CNC control with Touch screen panel.
Slide of disc-holder slips on guides in hardened steel, cold-drawn, in class of precision H and sliding-block with recirculating balls pre-loaded for the elimination of the mechanical clearance.
Positioning with pinion- helical rack system of precision and epicycle reducer with 0 clearance (Axis X).
Sliding of the bridge on guides in hardened steel, cold-drawn, in class of precision H and sliding-block with recirculating balls pre-loaded.
Positioning with 2 motors in electrical-axis with pinion- helical rack system of precision and epicycle reducers with 0 clearance (Axis Y).
Sliding of head-holder on over-dimensioned chromed cylinder.
Positioning with system screw-nut with recirculating balls pre-loaded and epicycle reducer with 0 clearance (Axis Z).
Spin of the head ± 185° with reducer of high precision with eccentrics with 0 clearance (Axis C).
Spin of the mandrel 0°-90° reducer of high precision with eccentrics with 0 clearance (Axis A).
All the drives complete with elevated inertia BRUSHLESS motors, digitally controlied with system CAN-BUS.
Disc motor, power 11 kW, directly connected to the biade, electronic control of rotation speed by mean of INVERTER.
Possibility of tilted cut in small steps obtained with interpolation of the axis horizontal and vertical.
Switchboard with isolation IP 55 at the right of the machine and outside of the foundation wall, with the general switch and block door. In the control panel are grouped the contactors with the relative thermal protections, the drives and the electronics controis, the complete CNC control while the Touch screen panel and the keyboard are positioned in a remote pendant box.
Laser beam facilitates positioning of biade on cutting line.
Water pressure switches stops machine, if cooling water insufficient.
Tools are protected by an electronic ammeter to prevent use above preset values.
Refrigeration pipes and electrical wiring protected in plastic cable trailer chain.

For sale, Remanufactured (2021) Gang-saw multi-blade with 40 blades (standard) to 60 blades for cutting blocks of marble, travertine or tufa.
Every piece of the frame: pillars, cross members, crossbars, pulleys, etc., was disassembled and cleaned to pure metal by sandblasting. Next, the pieces were taken to a machine-shop and rebuilt, one by one, putting in new bearings, bushings, screws, etc. Then they were painted with epoxy anti-rust primer and acrylic paints.
Both the main machine and the block transport trolley was deliberately left unpainted, which is also rebuilt and fully functional (wheels, motor, etc.). It is spotlessly clean without rotting, cement residues, marble mud, etc. and the buyer can either use it directly or cover it with cement according to his needs.
The base of the main electric motor (78KW) is newly manufactured.
The main electric motor (78KW) is in best condition.
The brake-system of the trolley is also made new. You may see it in the attached photos and videos.
All the above can be seen in the attached photos and videos, because there are no remains of marble mud, broken pieces from being cemented into its cemented-basements, and the whole machine is spotless.
The price of 35,000 Euros does not include the electric control panel. A new electric control panel can be made for an additional 3,000 Euro.
The price does not include the cost of unloading and loading. In case that we undertake the responsibility of dismantling and loading into a container, the total cost is 2500 Euro.
If you do it yourself, then, you will pay only the crane which will be a very low amount.
35,000 Euros includes everything that can be seen in both the photos and the description.
The crate is located at our factory in the village of Katuntsi in Bulgaria, 10 kilometers from Greek-Bulgarian boarders..
Any question will be replied, immediately.
Best regards
Mr Dimitrios Papaevagelou
Dr Geologist Engineer
Headquarters: Serres, Greece
Factory: Katuntsi, Bulgaria

MULTIWIRE N6860/60 TECHNICAL SHEET
The new Diamond wire cutting machine NDF 6870/60 is a multi-wire machine designed to produce boards and plates of varying thickness from the large blocks of marble and natural stone. This new unit represents the most modern technology in what refers to the primary sawing of the stone blocks, becoming the alternative to the traditionally used sawing methods, since it improves the production capacity quantitatively, efficiently taking advantage of the energy resources needed to the production of materials and significantly reducing the production costs of the cutting phase.

The multiple diamond wire cutter is a machine that stands out for its efficiency and high productivity, designed to obtain high yields, which is characterized by its great robustness, thanks to its particular design that forms a compact, balanced and balanced set where all movements are concentrated, and its proven reliability and that of the elements that compose it, being all designed to withstand the toughest working conditions.

The main structure of the machine is basically composed of two sturdy columns formed by two steel-welded steel structures, connected between them by an upper crossbar. On both columns the structure of the main frame that joins the two trolleycarriages is mounted, which move vertically supported on both columns on linear guides with linear roller recirculation skates and actuated by a pair of spindles rolled with recirculating nuts balls, synchronized and operated by two motor-reducers with independent servo motors for the ascent / descent of the threads with a smooth and precise movement, located in the upper part of both columns, the entire guide assembly is perfectly protected by PVC bellows . The servomotors are synchronized by software in the vertical movements that ensure smooth cutting, low consumption and maximum precision and avoid the slacks and problems of the central motorization with transmission and forwarding.

The Ø1800 drive drum is formed by a single multi-channel pulley with grooves and connected to the main motor by a pulley and timing belt transmission. The threads are manually positioned according to the desired thickness supported by one side of the machine on the drive drum, and in turn are tensioned from the opposite end by autonomous pulleys. The diamond wires are also guided by two multichannel drums that help to significantly reduce the arrow produced by them. From the opposite end to the driving drum, the diamond wires are supported by the set of idle pulleys, designed with a particular pivoting extraction system, which allows reducing maintenance times significantly.

Once the wires are located, these are adjusted with the active tensioning device that acts individually on each of the tensioning pulleys, independently ensuring that each of the threads has the same tension regardless of the minimum differences in length between each of the threads that are installed in the machine. The tensioning system manages to increase the useful life of the wires and therefore the profitability of the machine

The whole machine is characterized by the robustness and reliability of the elements that compose, being all designed to withstand the toughest working conditions, and in this aspect it is precisely where we can provide all the experience accumulated over the years we have been designing and manufacturing machinery for this sector.
Notable features
Reduced and optimized energy consumption.
Mechanical robustness and absence of vibrations.
Active and independent tensioning system, which increases the useful life of the threads, increasing profitability and ensuring optimum surface finishes.
Innovative pulley design, with pivoting extraction system that reduces maintenance times.
Full range of cutting thicknesses, thanks to its particular design of pulley packages and combination of grooves, without penalizing the life of the diamond wire.
Excellent precision and flatness of cut, through its particular system of guidance by linear skates and its rigid bearing structure.
Easy and convenient access to the inside of the machine, thus facilitating the work of changing threads and their maintenance.
Helical spindles with large diameter balls in vertical movement for smooth or precise movement.
Servomotors synchronized by software in vertical movements that ensure smooth cutting, low power consumption, maximum precision and avoid gaps and problems of central motorization with transmission and forwarding.
Up to 60 wires with various possibilities for the combination of cutting thicknesses.

Strong points
The multiple diamond wire cutter is a multi-wire cutter designed to produce slabs, boards and slabs of varying thickness from the large blocks of marble and natural stone. Traditionally in the factories of transformation of the granite, the cut of blocks is being made of the size of the same with looms when the blocks are of big dimensions, or with bridge cutters of big diamond discs in the workshops of stonework when cutting semiblocks.
The biggest aspect to note is that the multi-wire cutter, for an equivalent capacity, the effective energy consumption, is lower compared to any of the methods used. This translates into significant energy savings both in the implementation, as in production costs.
This difference in the equivalent energy saving is mainly due to the difference in sawing technology, the multi-wire cutter only uses up to 60 loops of diamond wire and water during this process by cutting continuously. These diamond wires are basically formed by a steel cable covered by diamond rings along the cable, the cutting effect on the stone block to obtain the slabs and boards is produced by the effect of the continuous drag movement of the wires at a linear speed of about 38 meters / sc. combined with the rotation of the rings, producing a very high cutting power, differentiated effect with respect to the large traditional looms where the cutting process can be defined as the effect of a reciprocating saw, formed by a frame that houses about 100-130 steel strips in contact with the stone blocks at the same time moving c incombination with the rain of abrasive mixture of water, steel shot and lime, which produces the same amount of incisions in the stone block that amount of strapping
In summary, the coefficient resulting from the equivalent energy consumption in Kw / m2 of a multi-wire cutter compared to the loom is greater than 50% savings, even considering that the total installed power of a multi-wire cutter is greater than that of a traditional loom.
The Multiple Diamond Wire Cutter is the alternative to the primary sawing methods currently used, improving the production capacity quantitatively, efficiently taking advantage of the energy resources necessary for the production of materials and significantly reducing waste produced during the cutting phase.
Comparatively, the advantages of using this new technology applied to the multiwire cutter are obvious. The multi-wire cutter can cut any type of stone material in front of looms that only cut granites or marble, but these are two different models and that use different tools, the looms are only profitable when cutting 2-3 cm sheets of thickness, but its biggest disadvantage is in the energy consumption and the very high production of solid waste, since the water used is recovered in all cases, this waste apart from assuming a higher purification cost, presents a problem of environmental pollution in case of the looms because it contains iron, and the lime that alters the acidity of the waters, in addition to the moment it is not possible to separate or recover at this stage of the process. There is an important difference compared to traditional cutters, which is based on the cutting height, with a disc we can cut 1.50 meters in front of the diamond wire that any commercial block can cut, apart from the great productive difference that exists
The water treatment and purification process for this new process is therefore more economical and less complex.
It is also worth noting that the water needs, while being similar, with respect to the traditional loom, the diamond wire cutting practically cancels the need to wash the load after sawing, this being much less demanding and both the needs and Water losses during the cutting process are lower.
Another aspect to note is that the multi-wire cutter, for an equivalent capacity, the effective energy consumption, is lower compared to any of the methods used. This translates into significant energy savings both in the implementation, as in production costs
With respect to consumables, say that in the multi-thread cutter there is only one; the diamond wire, small volume, easy storage and simple supply. The costs derived from storage, stock programming and handling, are also lower with respect to strapping, shot and lime, necessary for the traditional loom.
In reference to the costs of implementation, the simplicity and the consequent lower cost of civil works stand out in the first place, while in the loom the necessary work constitutes an indispensable part of it, in the multi-wire cutter, this becomes a mere support of it. In addition, in the case of renewal or replacement of the machine, the loom forces the new implantation to be exactly the same model as the previous one, while in the case of the multi-threaded cutter there is a high degree of possibilities of being able to make an adaptation of the existing civil works. In any important case, that is, the space occupied by the multiwire is less.
The simplicity of the multiwire is significantly greater, both in installation, use and handling, as well as in maintenance, both mechanically and electrically. It is important to note that the NDF-6870/60 multi-wire cutter does not use the common solution for vertical movement consisting of a central motor with reducer, transmissions and angular forwarding. This is replaced by two independent and electronically synchronized servomotors without coupling between them. This solution, in effect, cancels the inconveniences of the classic mechanical transmissions, the clearances and possible breaks due to wear and fatigue, and also allows us greater flexibility in the movements to be carried out. In this regard, it should be noted that the system is capable of working atspeeds as slow as one millimetre per minute, as at the fastest of almost one meter per minute, all without loss of power or precision in movement.
As a practical effect, the NDF-6870/60 cutter is the fastest machine on the market capable of performing a vertical ascent movement against any contingency, avoiding the undesirable marks of diamond wire in the stone.
The surface of the final product serrated with the diamond wire, in addition to the fact that it does not need to be practically washed, much less the use of harmful acids or chemicals and dangerous handling, offers the important advantage that its surface state can be assimilated to a certain jaded In the event that the material must be subsequently polished, a certain reduction in the costs associated with the abrasives used in the polishing process and the consequent reduction in production times should be noted.
The high speed of the multiwire cutter will also allow new users of this technology to schedule production with a lower advance and greater flexibility than the loom, even allowing partially cutting a block and reserving the rest of it for another more appropriate time.
The flexibility of production is also given by the clearly lower staffing needs. The preparation of the saw in a thread cutter for a cut, consumes less than half the time and less than half of human resources than a traditional strapping loom
With this cutting unit it is intended to integrate the fully automated operation of the primary sawing work of the stone blocks, with the minimum human intervention and therefore a significant reduction in the manoeuvres of product handling, regularization and optimization of the work processes, the increase of the productive capacity thanks to the reduction of the cycle times and the efficient use of the dead times, the reduction of the energy consumption and the production of the waste during the cutting process, and finally the reduction of the associated risks for the personnel involved in the work of manipulation and mechanization of the materials throughout each working day

Why should our cutter be bought?
The use of diamond wire in the primary sawing work has been used in the sector for not many years, and said wire is applied on known machines, normally formed by two pulleys on which a wire is installed forming a closed loop with which the cuts are made on the stone blocks.

In recent years, machines have begun to be used that use several diamond threads, which are mounted on multi-channel drums or formed by several pulleys, on which several threads are mounted in order to make several cuts at the same time on the stone blocks, thus obtaining significant productions.

The machines used up to now present different technical problems when performing the correct tensioning and control of the thread loops, in addition to another more significant one that lies in the possibility of varying in a simple way the position of the pairs of wires in order to obtain different thicknesses or vary them in the production of boards.

Taking these disadvantages into consideration, the N.6860/60 cutter stands out for its simplicity in the individual tensioning device of the tension wheels, and at the same time the variation of processing thicknesses in the slabs and boards to be cut has been simplified in a simple and easy way.

NODOSAFER offers its customers in addition to all the features intrinsic to any thread machine, such important improvements as:

Architecture based on a robust and compensated structure to avoid vibrations.
Maximum protection against the penetration of water and dust in the most sensitive parts.
Large diameter helical ball screws in the vertical movement for a smooth and precise displacement.
Linear roller recirculation guides in the columns to guarantee the absolute verticality of the cut.
Servo motors synchronized by software in the vertical movements that ensure smoothness in the cutting, low consumption, maximum precision and avoid the gaps and problems of the central motorization with transmission and forwarding.
Basic large diameter drive drum mechanism that prolongs the life of the thread.
Automatic tensioning device by independent pulleys of each of the threads, with position, arrow and tension control of each of the threads.
Automatic and progressive decrease of speed in case of excessive arrow in the thread.
Detection of thread breakage and controlled stop (rapid braking and maximum speed climb)
Controlled emergency stop to avoid marks on the cut block.
Possibility to resume a cut in automatic or semi-automatic mode.
Wide range of devices and program functions for operator and machine safety.
Motorized trolley with optional position control.
Operator panel in color with great ease of use and multiple configuration possibilities.
Compact electrical panel with the latest technologies.
High power main motor driven by inverter.
Button pad for movements in manual mode.
Automatic greasing.
Security
NODOSAFER machines are protected and provide a safety lock around their entire perimeter in accordance with CE safety standards
Load block trolleys
The machine has 2 motorized block trolleys fitted as standard.

1.It has a compact structure, with mechanical system, hydraulic system and electrical system integrated, high degree of automation, simple operation and easy-to-use feature.
2.The cylindrical guide rail is fully sealed to ensure that the guide rail no pollution and machine has an original lubrication system, so the service life and utilization ratio are effectively increased and maintenance times and costs are reduced. It is a mine quarrying machine with significantly increased comprehensive benefits.
3.Unique cylindrical guide, hydraulic elevator design and super wide chassis, so the structure is more stable and longer useful life.
4.With the super giant saw blades, it can be used for the processing of ultra-large rocks and blocks to improve out turn percentage of the mine and make full use of the mineral resource.
5.Disc saw blades cutting is more secure, environmental, lower cost and more efficient than traditional blasting mining method.

Karann Multi Wire Saw Machine
Our different machine models between 10-36 wires
Made by Turkey
There are 3 different versions of our machine
5 wire 2 cm slabs
10 wire min 5 cm slabs (for thick stone with separate hoops each)
36 wire 2 cm slabs

For sale, Remanufactured (2021) Gang-saw multi-blade with 40 blades (standard) to 60 blades for cutting blocks of marble, travertine or tufa.
Every piece of the frame: pillars, cross members, crossbars, pulleys, etc., was disassembled and cleaned to pure metal by sandblasting. Next, the pieces were taken to a machine-shop and rebuilt, one by one, putting in new bearings, bushings, screws, etc. Then they were painted with epoxy anti-rust primer and acrylic paints.
Both the main machine and the block transport trolley was deliberately left unpainted, which is also rebuilt and fully functional (wheels, motor, etc.). It is spotlessly clean without rotting, cement residues, marble mud, etc. and the buyer can either use it directly or cover it with cement according to his needs.
The base of the main electric motor (78KW) is newly manufactured.
The main electric motor (78KW) is in best condition.
The brake-system of the trolley is also made new. You may see it in the attached photos and videos.
All the above can be seen in the attached photos and videos, because there are no remains of marble mud, broken pieces from being cemented into its cemented-basements, and the whole machine is spotless.
The price of 35,000 Euros does not include the electric control panel. A new electric control panel can be made for an additional 3,000 Euro.
The price does not include the cost of unloading and loading. In case that we undertake the responsibility of dismantling and loading into a container, the total cost is 2500 Euro.
If you do it yourself, then, you will pay only the crane which will be a very low amount.
35,000 Euros includes everything that can be seen in both the photos and the description.
The crate is located at our factory in the village of Katuntsi in Bulgaria, 10 kilometers from Greek-Bulgarian boarders..
Any question will be replied, immediately.
Best regards
Mr Dimitrios Papaevagelou
Dr Geologist Engineer
Headquarters: Serres, Greece
Factory: Katuntsi, Bulgaria