Multi Wire Cutting Machine

This type of Multi-Wire Saw Machines adopts a new design of gearbox reducing the downtime and facilitating maintenance which ensures the lifetime is longer.

The ZJP86 Diamond Multi-Wire Saw Machine is newly developed by a state-owned enterprise in China, and it is the first 86 multi-wire saw machine ever developed in the world. Its price and maintenance costs are about 50% less than the multi-wire saw machines made in Italy.

Multi-wire machine to transform granite blocks into slabs.

• Product Introduction

This series of products utilizes rollers to drive the diamond wire to move back and forth. Through the lifting of the workpiece to be processed, the diamond wire cuts the workpiece to achieve the purpose of processing. It is mainly used for the processing of slabs such as marble, artificial stone, graphite, refractory bricks, and composite materials. Compared with traditional stone processing equipment and tools, it can not only significantly reduce the cutting seam, decrease the stone powder generated during process- ing, increase the yield rate of materials, and reduce the thickness of the processed slabs to achieve translucency; but also reduce the noise during processing to below 100 dB, thus solving the "three highs" problems of high consumables, high noise, and high waste residue that hinder the intelligent manufacturing upgrade of the stone processing industry at one stroke.

The product is mainly composed of the following parts: transmission system, tensioning system, lifting system, wire routing system, spraying system, trolley traveling system [optional], etc. The equipment adopts a gantry structure, which has a stable structure and good guarantee of dimensional accuracy. The operating system has a friendly human-machine interface, with clear diagrams, simple operation, safety and reliability, and it also has the functions of real-time recording and data storage.

• Product Features

Higher Yield Rate High load-bearing capacity

The cutting seam can be as narrow as 0.4-0.6mm, resulting in a high effective yield rate.

Lower Energy Consumption

Saves water and electricity. Currently, their power consumption per square meter of processing is about 1.5-3 kWh [varies with different cutting materials), and the water consumption during processing is reduced by over 30% compared to traditional equipment.

Lower Waste Discharge

Compared to processing equipments that use gang saws, under the same production capacity, it can reduce wastewater discharge by over 30% and waste residue by over 50%.

Lower Noise

Compared to traditional stone processing equipments, it can reduce noise by about 35 decibels.

Higher Safety

The product has low cutting vibration during operation, does not pull the slabs, and eliminate the risk of injury from falling quarry stones.

Elevating Type

The cutting head is fixed, enabling higher operational cutting spead.

High Load-bearing capacity of the main shaft

Adopting a 5-bearing structure for the long spindle, it has a large support force span and stable force bearing.

The micron-level clearance fit between the support holes and the spindle ensures the steady state of dynamic balance during high-speed operation.

High-strength design of the pay-off and take-up reels
With a thick-walled and high-strength design, it can avoid the influence of the pay-off and take-up pressure on the accuracy of the wire reels after multiple wire winding operations, and prolong the service life of the wire reels and the stability of wire arrangement.

Unique system control
The multi-axis linkage control algorithm adopts high-precision control methods such as electronic cam and electronic gear.
The multi-axis load algorithm ensures the stability of the cutting wire mesh.
The PID control algorithm realizes the stability of the tension system.

2.1. Suitable for a wider range of product specifications, allowing for flexible and easy adjustment of cutting thickness.

2.2. Due to the increased cutting speed, water, electricity, and wire usage are approximately doubled compared to traditional first-generation models, reducing production costs and significantly improving economic benefits.

2.3. The yield rate is increased to 97%, generating an additional 30,000 yuan in profit for each block cut (based on mid-range marble costing 500 yuan per square meter).

2.4. We have a 24-hour service center in Shuitou Town, with sufficient spare parts and a technical team readily available. No matter which model you choose, we guarantee: no problems will be resolved overnight, and we will provide service at your workshop! We are always customer-oriented, continuously optimizing product performance, and committed to creating greater value for our customers. Our wire saw products have been widely used and recognized in the market, helping numerous stone companies improve production efficiency and economic benefits

DAP UKRAINE/MOLDOVA:53000$
Multi Wire Saw Machine TSY-Mws32u With Tools

Paragon multi-wire machines are proposed and manufactured with diamond-shaped wires with diameter of 5.3mm, 6.3mm or 7.3mm.



Breton is at your disposal to see our Paragon machines in action, working with different diameter wires on marble.



We will provide you with all information you need to make economical calculations of convenience in the use of wires of different diameter.

NOTES Automatic wiresaw with 2 programmable axes, programming through Cad/cam software

Superior C4000A - Diamond wire machine
Diamond wire machine is a cut system designed to obtain marble, granite and stone slabs of different thicknesses perfectly alike.
The "Superior" line has been designed specifically to square blocks, cut shims and slabs or also to cut shapeless stones or salvages.
The characteristic of base it is represented by precision of the cut and by a dimensioning of the structure particularly hardy.

DECAWIRE from Pellegrini
Pellegrini's DECAWIRE: 10 wires for thin and thick slabs!
Easy & fast thickness adjustment
10 slabs from 2-10cm (3/4˝ to 4˝)
Big wheels offer lower stress for longer life of diamond wire
Low energy & low water consumption

Columns casting with guides you exchanged again of Steel SAE 1045
Bipartite projection φ2900
Long arm without knuckle adjustment
Inferior picture with chapao of 125mm x 600mm x 3225mm
Tubular rectilinear shower
Automatic Dosador of granalha
Muzzle stops up to 80 plates
Internal measure of the sewing press: 2,8 m largura x 3,95 m length
Weight of 44t approached
It harnesses total 76 cv
Panel of digital command for all the sewing press
Door track block
Bomb 120 (With Pulley) Engine 20 cv
New features (May 2006)
Main battery special extreme Steel
Excentrico special extreme Steel
Knuckle special extreme Steel
Wrist special extreme Steel

Capacity of cut
Block: width 2,53 m x length 3,05 m x heigth 2,10 m
Plate 1,3cm = 109 you plate
Plate 2 cm = 80 you plate
Plate 3 cm = 60 you plate

The multiwire SW is definitely innovative both in appearance and performance. It is a machine with a two-column structure made using top-class solutions and components in order to provide the highest reliability standards. The multiwire SW, with identical technical solutions and supporting structure, are available with different cutting widths as to meet the customer?€?s specific needs. Besides, when purchasing the machine, it can be configured to operate with three different diameters of wires enabling a variety of possible versions.
Granite, Marble, Block, Blocks, Multiwire, 5.3

EEW Type Machine to cut stone.
(Economy type)
This machine cuts stone with accuracy.
Economy model.
Low sound cutting.
about 1.5 square meter (16 squre feet) per hour to cut gray granite.

New concept block dressing machine which can cut one side in 1 hour time of full size blocks suitable for gang saw or multi wire machine.

MULTI-WIRE SAW MACHINE

MULTI-WIRE SAW MACHINE

Do you want Quality and Safety?
So your Multiwirw is HEDEL!
Check out:
- The best cost / benefit of the market;
- More than 100 multi wires installed;
- Tested and approved by the best wires manufacturers;
- Fairings and safety devices.
- Replaceable profile system on all steering wheels;
- stainless steel fairing, extending the equipment's life;
- Own industry;
- Technical assistance throughout World;
- Machines to cutting various thicknesses;
- Flexibility to the choice of diamond wire with a thickness of 5.3, 6.3 o 7.3mm.
Today Hedel stands out in the national market not only for being the pioneer in the manufactured of Multi wires but for the quality of its equipments and investments in technologies that provide the reduction of costs and increase the productivity of our clients.

Every wire control with special hydraulic system wtih special sensor; it is control cutting speed with PLC and also you can see all the details life of the wires e.t.c from the touch screen and control your machine from your computer.
Number of wire : 5-10-20-34-40-72 Pieces
Cutting Thickness : Variable 2-3-4-5-6-7-8-9 cm....

MULTIWIRE N6860/60 TECHNICAL SHEET
The new Diamond wire cutting machine NDF 6870/60 is a multi-wire machine designed to produce boards and plates of varying thickness from the large blocks of marble and natural stone. This new unit represents the most modern technology in what refers to the primary sawing of the stone blocks, becoming the alternative to the traditionally used sawing methods, since it improves the production capacity quantitatively, efficiently taking advantage of the energy resources needed to the production of materials and significantly reducing the production costs of the cutting phase.

The multiple diamond wire cutter is a machine that stands out for its efficiency and high productivity, designed to obtain high yields, which is characterized by its great robustness, thanks to its particular design that forms a compact, balanced and balanced set where all movements are concentrated, and its proven reliability and that of the elements that compose it, being all designed to withstand the toughest working conditions.

The main structure of the machine is basically composed of two sturdy columns formed by two steel-welded steel structures, connected between them by an upper crossbar. On both columns the structure of the main frame that joins the two trolleycarriages is mounted, which move vertically supported on both columns on linear guides with linear roller recirculation skates and actuated by a pair of spindles rolled with recirculating nuts balls, synchronized and operated by two motor-reducers with independent servo motors for the ascent / descent of the threads with a smooth and precise movement, located in the upper part of both columns, the entire guide assembly is perfectly protected by PVC bellows . The servomotors are synchronized by software in the vertical movements that ensure smooth cutting, low consumption and maximum precision and avoid the slacks and problems of the central motorization with transmission and forwarding.

The Ø1800 drive drum is formed by a single multi-channel pulley with grooves and connected to the main motor by a pulley and timing belt transmission. The threads are manually positioned according to the desired thickness supported by one side of the machine on the drive drum, and in turn are tensioned from the opposite end by autonomous pulleys. The diamond wires are also guided by two multichannel drums that help to significantly reduce the arrow produced by them. From the opposite end to the driving drum, the diamond wires are supported by the set of idle pulleys, designed with a particular pivoting extraction system, which allows reducing maintenance times significantly.

Once the wires are located, these are adjusted with the active tensioning device that acts individually on each of the tensioning pulleys, independently ensuring that each of the threads has the same tension regardless of the minimum differences in length between each of the threads that are installed in the machine. The tensioning system manages to increase the useful life of the wires and therefore the profitability of the machine

The whole machine is characterized by the robustness and reliability of the elements that compose, being all designed to withstand the toughest working conditions, and in this aspect it is precisely where we can provide all the experience accumulated over the years we have been designing and manufacturing machinery for this sector.
Notable features
Reduced and optimized energy consumption.
Mechanical robustness and absence of vibrations.
Active and independent tensioning system, which increases the useful life of the threads, increasing profitability and ensuring optimum surface finishes.
Innovative pulley design, with pivoting extraction system that reduces maintenance times.
Full range of cutting thicknesses, thanks to its particular design of pulley packages and combination of grooves, without penalizing the life of the diamond wire.
Excellent precision and flatness of cut, through its particular system of guidance by linear skates and its rigid bearing structure.
Easy and convenient access to the inside of the machine, thus facilitating the work of changing threads and their maintenance.
Helical spindles with large diameter balls in vertical movement for smooth or precise movement.
Servomotors synchronized by software in vertical movements that ensure smooth cutting, low power consumption, maximum precision and avoid gaps and problems of central motorization with transmission and forwarding.
Up to 60 wires with various possibilities for the combination of cutting thicknesses.

Strong points
The multiple diamond wire cutter is a multi-wire cutter designed to produce slabs, boards and slabs of varying thickness from the large blocks of marble and natural stone. Traditionally in the factories of transformation of the granite, the cut of blocks is being made of the size of the same with looms when the blocks are of big dimensions, or with bridge cutters of big diamond discs in the workshops of stonework when cutting semiblocks.
The biggest aspect to note is that the multi-wire cutter, for an equivalent capacity, the effective energy consumption, is lower compared to any of the methods used. This translates into significant energy savings both in the implementation, as in production costs.
This difference in the equivalent energy saving is mainly due to the difference in sawing technology, the multi-wire cutter only uses up to 60 loops of diamond wire and water during this process by cutting continuously. These diamond wires are basically formed by a steel cable covered by diamond rings along the cable, the cutting effect on the stone block to obtain the slabs and boards is produced by the effect of the continuous drag movement of the wires at a linear speed of about 38 meters / sc. combined with the rotation of the rings, producing a very high cutting power, differentiated effect with respect to the large traditional looms where the cutting process can be defined as the effect of a reciprocating saw, formed by a frame that houses about 100-130 steel strips in contact with the stone blocks at the same time moving c incombination with the rain of abrasive mixture of water, steel shot and lime, which produces the same amount of incisions in the stone block that amount of strapping
In summary, the coefficient resulting from the equivalent energy consumption in Kw / m2 of a multi-wire cutter compared to the loom is greater than 50% savings, even considering that the total installed power of a multi-wire cutter is greater than that of a traditional loom.
The Multiple Diamond Wire Cutter is the alternative to the primary sawing methods currently used, improving the production capacity quantitatively, efficiently taking advantage of the energy resources necessary for the production of materials and significantly reducing waste produced during the cutting phase.
Comparatively, the advantages of using this new technology applied to the multiwire cutter are obvious. The multi-wire cutter can cut any type of stone material in front of looms that only cut granites or marble, but these are two different models and that use different tools, the looms are only profitable when cutting 2-3 cm sheets of thickness, but its biggest disadvantage is in the energy consumption and the very high production of solid waste, since the water used is recovered in all cases, this waste apart from assuming a higher purification cost, presents a problem of environmental pollution in case of the looms because it contains iron, and the lime that alters the acidity of the waters, in addition to the moment it is not possible to separate or recover at this stage of the process. There is an important difference compared to traditional cutters, which is based on the cutting height, with a disc we can cut 1.50 meters in front of the diamond wire that any commercial block can cut, apart from the great productive difference that exists
The water treatment and purification process for this new process is therefore more economical and less complex.
It is also worth noting that the water needs, while being similar, with respect to the traditional loom, the diamond wire cutting practically cancels the need to wash the load after sawing, this being much less demanding and both the needs and Water losses during the cutting process are lower.
Another aspect to note is that the multi-wire cutter, for an equivalent capacity, the effective energy consumption, is lower compared to any of the methods used. This translates into significant energy savings both in the implementation, as in production costs
With respect to consumables, say that in the multi-thread cutter there is only one; the diamond wire, small volume, easy storage and simple supply. The costs derived from storage, stock programming and handling, are also lower with respect to strapping, shot and lime, necessary for the traditional loom.
In reference to the costs of implementation, the simplicity and the consequent lower cost of civil works stand out in the first place, while in the loom the necessary work constitutes an indispensable part of it, in the multi-wire cutter, this becomes a mere support of it. In addition, in the case of renewal or replacement of the machine, the loom forces the new implantation to be exactly the same model as the previous one, while in the case of the multi-threaded cutter there is a high degree of possibilities of being able to make an adaptation of the existing civil works. In any important case, that is, the space occupied by the multiwire is less.
The simplicity of the multiwire is significantly greater, both in installation, use and handling, as well as in maintenance, both mechanically and electrically. It is important to note that the NDF-6870/60 multi-wire cutter does not use the common solution for vertical movement consisting of a central motor with reducer, transmissions and angular forwarding. This is replaced by two independent and electronically synchronized servomotors without coupling between them. This solution, in effect, cancels the inconveniences of the classic mechanical transmissions, the clearances and possible breaks due to wear and fatigue, and also allows us greater flexibility in the movements to be carried out. In this regard, it should be noted that the system is capable of working atspeeds as slow as one millimetre per minute, as at the fastest of almost one meter per minute, all without loss of power or precision in movement.
As a practical effect, the NDF-6870/60 cutter is the fastest machine on the market capable of performing a vertical ascent movement against any contingency, avoiding the undesirable marks of diamond wire in the stone.
The surface of the final product serrated with the diamond wire, in addition to the fact that it does not need to be practically washed, much less the use of harmful acids or chemicals and dangerous handling, offers the important advantage that its surface state can be assimilated to a certain jaded In the event that the material must be subsequently polished, a certain reduction in the costs associated with the abrasives used in the polishing process and the consequent reduction in production times should be noted.
The high speed of the multiwire cutter will also allow new users of this technology to schedule production with a lower advance and greater flexibility than the loom, even allowing partially cutting a block and reserving the rest of it for another more appropriate time.
The flexibility of production is also given by the clearly lower staffing needs. The preparation of the saw in a thread cutter for a cut, consumes less than half the time and less than half of human resources than a traditional strapping loom
With this cutting unit it is intended to integrate the fully automated operation of the primary sawing work of the stone blocks, with the minimum human intervention and therefore a significant reduction in the manoeuvres of product handling, regularization and optimization of the work processes, the increase of the productive capacity thanks to the reduction of the cycle times and the efficient use of the dead times, the reduction of the energy consumption and the production of the waste during the cutting process, and finally the reduction of the associated risks for the personnel involved in the work of manipulation and mechanization of the materials throughout each working day

Why should our cutter be bought?
The use of diamond wire in the primary sawing work has been used in the sector for not many years, and said wire is applied on known machines, normally formed by two pulleys on which a wire is installed forming a closed loop with which the cuts are made on the stone blocks.

In recent years, machines have begun to be used that use several diamond threads, which are mounted on multi-channel drums or formed by several pulleys, on which several threads are mounted in order to make several cuts at the same time on the stone blocks, thus obtaining significant productions.

The machines used up to now present different technical problems when performing the correct tensioning and control of the thread loops, in addition to another more significant one that lies in the possibility of varying in a simple way the position of the pairs of wires in order to obtain different thicknesses or vary them in the production of boards.

Taking these disadvantages into consideration, the N.6860/60 cutter stands out for its simplicity in the individual tensioning device of the tension wheels, and at the same time the variation of processing thicknesses in the slabs and boards to be cut has been simplified in a simple and easy way.

NODOSAFER offers its customers in addition to all the features intrinsic to any thread machine, such important improvements as:

Architecture based on a robust and compensated structure to avoid vibrations.
Maximum protection against the penetration of water and dust in the most sensitive parts.
Large diameter helical ball screws in the vertical movement for a smooth and precise displacement.
Linear roller recirculation guides in the columns to guarantee the absolute verticality of the cut.
Servo motors synchronized by software in the vertical movements that ensure smoothness in the cutting, low consumption, maximum precision and avoid the gaps and problems of the central motorization with transmission and forwarding.
Basic large diameter drive drum mechanism that prolongs the life of the thread.
Automatic tensioning device by independent pulleys of each of the threads, with position, arrow and tension control of each of the threads.
Automatic and progressive decrease of speed in case of excessive arrow in the thread.
Detection of thread breakage and controlled stop (rapid braking and maximum speed climb)
Controlled emergency stop to avoid marks on the cut block.
Possibility to resume a cut in automatic or semi-automatic mode.
Wide range of devices and program functions for operator and machine safety.
Motorized trolley with optional position control.
Operator panel in color with great ease of use and multiple configuration possibilities.
Compact electrical panel with the latest technologies.
High power main motor driven by inverter.
Button pad for movements in manual mode.
Automatic greasing.
Security
NODOSAFER machines are protected and provide a safety lock around their entire perimeter in accordance with CE safety standards
Load block trolleys
The machine has 2 motorized block trolleys fitted as standard.

Characteristic Specs
NO MAXIMUM OF THREADS fifteen
THREAD DIAMETER 7.3mm
MACHINE HEIGHT (mt) 6.3
MACHINE LENGTH (mt) 10.20
MAXIMUM BLOCK LENGTH (mm) 3500
MAXIMUM BLOCK HEIGHT (mm) 2200
THREAD LENGTH (mt) 22.40
MACHINE VERTICAL TRAVEL (mm) 2400
FLYWHEEL DIAMETER (mm) 1800
MINIMUM CUTTABLE THICKNESS (mm) twenty
MAXIMUM CUTTING WIDTH (mm) 1000
DIAMOND WIRE SPEED 0-35m/sec
MAIN ENGINE POWER (kw) 75

Karann Multi Wire Saw Machine
Our different machine models between 10-36 wires
Made by Turkey
There are 3 different versions of our machine
5 wire 2 cm slabs
10 wire min 5 cm slabs (for thick stone with separate hoops each)
36 wire 2 cm slabs

From 20 Wires to 80 Wires for 2 and 3 cm Cutting Thickness.

Paragon multi-wire machines are proposed and manufactured with diamond-shaped wires with diameter of 5.3mm, 6.3mm or 7.3mm.



Breton is at your disposal to see our Paragon machines in action, working with different diameter wires on marble.



We will provide you with all information you need to make economical calculations of convenience in the use of wires of different diameter.



• Triangle geometry with just five transmissions



• Diameter of all transmissions of 1.000 mm



• Adjustable wire driving drums



• Easy access to the machine with practical staircases and gangways



• Fast and easy wire change and positioning



• Immediate and intuitive touch screen operator interface for machine management



• Hydraulic tensioner ensuring a uniform tension among wires



OPERATOR INTERFACE



The large colour touch screen makes programming the machine and controlling the processing phases intuitive and user friendly. All the work settings and parameters can be controlled and displayed on simple pages with big, clearly visible characters.



The “statistics” section lets you display and extract all the data required to manage sawmill and diamond wires, which feature a wisely structured architecture whether you saw blocks for your own company or for third parties.

Mono-wire and multi-wire machines for sawing marble or granite blocks, with 1 to 60 wires.

SIMECWIRE /01
Is a fixed machine which performs the cutting of marble and granite blocks by means of a diamond wire. The wire is installed on a structure at a variable dimension, whilst the block, loaded on a trolley, is at a fixed dimension. All the family of the SIMECWIRE/01 products features first quality-technical solutions, guaranteeing high reliability and accuracy in time.

Using years of experience in building diamond wire cutting machines, Poeiras by Indseq developed Multiwire Demetrius Machinery Line allowing its clients to choose between roller and fixed models.
Each diamond wire has an independent tensioning system, allowing the total tensionning effect and the downward moving speed create an optimal cut while reducing the diamond wire fatigue of to the minimum.

Columns casting with guides you exchanged again of Steel SAE 1045
Bipartite projection Ø 2900
Long arm without knuckle adjustment
Inferior picture with chapao of 125mm x 600mm x 3225mm
Tubular rectilinear shower
Automatic Dosador of granalha
Muzzle stops up to 80 plates
Internal measure of the sewing press: 2,8 m largura x 3,95 m length
Weight of 44t approached
It harnesses total 76 cv
Panel of digital command for all the sewing press
Door track block
Columns forbidden with automatic lubrication
Bomb 120 (With Pulley) Engine 20 cv
New features (May 2006)
Main battery special extreme Steel
Excentrico special extreme Steel
Knuckle special extreme Steel
Wrist special extreme Steel

Capacity of cut
Block: width 2,53 m x length 3,05 m x heigth 2,10 m
Plate 1,3cm = 109 you plate
Plate 2 cm = 80 you plate
Plate 3 cm = 60 you plate

The new generation machine MULTI WIRE SAW MACHINE, It has replaced Granite Gang Saw and other Block Cutting Machine, only because of fast production, saves electric consumption, less land area required, less man power required and main benefit of this machine is you can achieve the production in TIME without any unwanted maintenance. The machine that saves TIME is deserved to be called new generation machine.

Multi wire sawblock cutting machines is used to cut slabs in different sizes i.e. 2cm or 3cm/… thickness. The machine saves cost of production, power, and material. Multi wire saw block cutting machine is highly accurate and maintenance free, it also saves polishing cost because after cutting surface of slab is like semi finish compare to other block cutting machines. Multi wire saw block cutting machine uses the Plasticized / Rubber coated diamond wire saw chain.

Characteristic Specs
NO MAXIMUM OF THREADS twenty
THREAD DIAMETER 7.3mm
MACHINE HEIGHT (mt) 6.3
MACHINE LENGTH (mt) 10.20
MAXIMUM BLOCK LENGTH (mm) 3500
MAXIMUM BLOCK HEIGHT (mm) 2200
THREAD LENGTH (mt) 22.40
MACHINE VERTICAL TRAVEL (mm) 2400
FLYWHEEL DIAMETER (mm) 1800
MINIMUM CUTTABLE THICKNESS (mm) twenty
MAXIMUM CUTTING WIDTH (mm) 1200
DIAMOND WIRE SPEED 0-35m/sec
MAIN ENGINE POWER (kw) 90

Characteristic Specification
NO MAXIMUM OF THREADS 51
MAXIMUM MACHINE HEIGHT (mt) 7.11
MACHINE LENGTH (mt) 10.18
MAXIMUM BLOCK LENGTH (mm) 3500
MAXIMUM BLOCK HEIGHT (mm) 2200
THREAD LENGTH (mt) 22.45
MACHINE VERTICAL TRAVEL (mm) 2400
MINIMUM CUTTING THICKNESS (mm) 31
DIAMOND WIRE SPEED (m/sec) 0-34
DIAMOND WIRE DIAMETER (mm) 7.3
MAIN ENGINE POWER (kw) 180

MULTIWIRE JUPITER GS230 is the new multiwire machine for the production of 12 mm thickness slabs.
It is available in several versions which differ for the maximum number of wires.

Columns casting with guides you exchanged again of Steel SAE 1045
Bipartite projection Ø2900
Long arm without knuckle adjustment
Inferior picture with chapao of 125mm x 600mm x 3225mm
Tubular rectilinear shower
Automatic Dosador of granalha
Muzzle stops up to 80 plates
Internal measure of the sewing press: 2,8 m largura x 3,95 m length
Weight of 44t approached
It harnesses total 76 cv
Panel of digital command for all the sewing press
Door track block
Bomb 120 (With Pulley) Engine 20 cv
New features (May 2006)
Main battery special extreme Steel
Excentrico special extreme Steel
Knuckle special extreme Steel
Wrist special extreme Steel

Capacity of cut
Block: width 2,53 m x length 3,05 m x heigth 2,10 m
Plate 1,3cm = 109 you plate
Plate 2 cm = 80 you plate
Plate 3 cm = 60 you plate

SCHINDMACHINES SMW10 MULTI WIRE GRANITE & MARBLE BLOCK CUTTING MACHINE
Natural stone block cutting machines have gained a quite different level with the latest technology. Wire gang saw or, in other words, multi wire block cutting machine, has become the first need of factories.
Schind has succeeded in being a solution partner for cutting granite blocks or cutting marble and travertine blocks for manufacturers who want fast production.
Thanks to its strong chassis structure and separately pneumatic wire tensioning, you can cut plates of different thicknesses with high precision.
We proud of to say we have high demands received for the Schind multi wire gang saw that we have developed in-house from the domestic and international markets.
Supporting the cutting group with a hydraulic cylinder has increased the life of the system 5 times by reducing the load on the nuts and reducer system to 10% during the up and down movement of the machine.
Linear rays are completely protected by bellows.
With our SCHIND SMW10, SCHIND SMW15, SCHIND SMW38 models, we have succeeded in being the supplier of manufacturers who make slabs from block with these cutting-edge multi-diamond wire block cutting machines. With this diamond wire stone cutting technology, we succeeded in overcoming difficulties such as precision in multi-plate cutting, ability to move independently of the vein structure of the stone, and faster product removal with less breaking from the gang saw.
The cost of diamond wires is around 30% more than that of the saw blades. These values ​​may differ depending on the type of stone and the quality of the diamond wire.
Based on the same number of blades and wires, multi-wire cuts 3 times faster than the gangsaw blades.
Minimum slab thickness is 18 mm at lamella gangsaw block cutting machine. Minimum slab thickness is 8 mm thin with the shifting technique in the multi-wire block cutting machine.
Since the lamellar gang saw works with back and forth movement, it makes a hydraulic impact to the stone block and the cracked stone slabs can be easily broken. This does not happen in multi-wire gangsaw, the stone is cut without impact.
If we explain mathematically so that our customers can make correct calculations and compare the machines;
The energy consumption of the Multiple Wire Block Cutting machine is 110 KW.
Let’s say our block is 3 meters. Cutting speed is 60 cm/hour.
3mt x 0.6 = 1.8 m² x 44 diamond wires then we can get max = 79.2 m² / hour
110 Kw / 79.2 m² = 1.38 Kw / hour / m²
The energy consumption of the 80 Blades Gang-Saw Block Cutting Machine is 160 Kw.
Let’s say our block is 3 meters. Cutting speed is 20 cm/hour.
3mt x 0.2 = 0.6 m² x 80 = 48 m² / hour
160 Kw / 48 m² = 3.33 Kw / hour / m²
Result: We spend 1.38 Kw/hour cutting 1 m² of plate with diamond wire block cutting method… We spend 3.33 Kw/hour when cutting 1 m² with a gang saw block cutting method …

1.The slab cutting thickness can be adjustable.

2.Upon the dimension of block, the guiding wheel can be motorized adjusted to get better cutting precision and flatness.

3.Three wheel driving structure insures long life of wire. And quick replace of the wire.

4.Modular structure design keeps convenient installation and maintenance.

5.Finite element analysis and optimization for the machine rigidity keeps it to be more safety.

6.Stable and quiet running performance insures better cutting quality.

7.The latest appearance design makes better dustproof and waterproof.

Multi Wire Saw Machine
HLMW series Multi Wire Saw for granite cutting is a technology developed for the enhancement of productivity in the granite gangsaw industry, with saving on the cost of raw material sawn to the tune of 3% on an average of a granite block sawn..
It cut the granite block with a number of diamond wires. The diamond wire is a cable with a diameter of 6.3-7.2 mm and on its surface are threaded diamond-impregnated beads. The diamond beads serve as an abrasive and are cooled and cleaned by water jets, the wasted material is also eliminated by the water.
The Multi Wire Saw enables better surface finish on the slab sawn & the biggest advantage is the low sawing cost. Further, there is an excellent cutting quality with accuracy and smooth cutting with low noise. There is also a good amount of saving on the power & water consumption.

Simple and Strong Structure: Özteknik multiwire machine has an open frame structure which is both strong and functional. All parts undergo thorough structural checks with the aid of Computer Aided Engineering (CAE) software. Two columns are robustly fixed to foundation and one connecting transversal beam that have been built with wide closed section in large thickness normalized steel work. The weight on nuts, which are caused by the effect of the operational elements connected to sliders, are supported with N2 pistons in the columns. Utilizing two columns makes accessing the machine very convenient. The wires can be replaced or moved to obtain different thickness requirements very quickly and smoothly as the machine can be easily accessible from all sides.
Low Maintenance Cost: Özteknik multiwire cutting machine possesses low operating and maintenance costs and our company ensures the delivery of spare parts to meet the needs of the user at reasonable prices. Due to the design practices employed during the

The all-new upward model has a high line speed of up to 1600meters per minute and a high tension of up to 500Newton. Old machine renovation, without changing the original foundation and track, saves more costs.

Remark: Other specifications are available upon request.

a. Tiny wire saws with only 0.5~0.7mm cutting groove brings yield rate up to 97%.
b. The machine main structure is made by castings to ensure stable operation and zero structural deformation.
c. The machine equips a set of advanced servo system, securing smooth and reliable performance.
d. The main motor adopts a direct-drive structure, enabling precise and controllable operation during the machine's running process.
e. With less cutting vibration to avoid edge breakage, the machine can produce Ultra-thin slabs below 10mm.
f. Convenient grooving can satisfy various slab thicknesses requirements.

Ultra-Thin Multi-Wire Saw - Redefining Efficiency

Trends of Tomorrow, Your next machine for block cutting for much more benefit.

Hualong new multi-wire cutting machine HLMW-100/150 represents a significant leap in the way stone is processed. Using cutting-edge technology and ultra thin diamond wire with 0.35-0.8mm diameter, it's well done to cut marble, granite and ornamental rocks in different thickness efficiently. Thanks to an easy user control system and its patent structure birations free, it allows a longer life of the wire and an unparalleled reliability.

Key Advantage:

1) High yield: 97%+ material utilization with 0.4-0.7mm kerf, 15-20% higher than conventional saws

2) Eco-Friendly: 90% less dust, 40dB noise reduction, 50% energy saving.

3) Ultra-Thin Cutting: Produce slabs below 10mm with 50% better flatness and zero wire marks.

4) Space-Saving: 30% smaller footprint for space-constrained workshops.

The use of such advanced cutting technology means quality, efficiency and profit. This trend also reflects a broader movement towards sustainable practices in the industry. By reducing waste, manufacturers are not only cutting costs but also minimizing their environmental footprint. The efficient use of resources is increasingly important in modern manufacturing, and the stone industry's adoption of this leading technologies is a prime example of this shift.