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Suppliers:
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Add To CompareType: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Basalt, Quartzite
Machinery Function Features:
The new automatic line, called COMPACT LINE, has been designed for multi-blades cut and edge-profiling of material. It is made of compact dimension and easy machines and it allows to realize some qualitative productions with a minimum space and operators, alsonot skilled, for its simple use. The machines have a system of water recycling to refrigerate the tools through an under-water pump inside the tank that contains water.
The automatic line is made of:
- TMC Multi-blades cutting machine
- DSA Shacker
- MPM/4 Multiple profiling machine
COMPACT LINE is the right solution for laboratories, resellers and showrooms in ceramic, marble, stone and brick field. Using this line, they can give more service to their customers, as they can realize, in a short time, listels (slabs), mosaics, bullnose, special pieces, jolly, polished plinthes in straight face, half torus and torus.
CompactLine
Italy
Ferrari & Cigarini SRL
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Add To CompareType: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Basalt, Quartzite
Machinery Function Features:
The new automatic line, called COMPACT LINE, has been designed for multi-blades cut and edge-profiling of material. It is made of compact dimension and easy machines and it allows to realize some qualitative productions with a minimum space and operators, alsonot skilled, for its simple use. The machines have a system of water recycling to refrigerate the tools through an under-water pump inside the tank that contains water.
The automatic line is made of:
- TMC/2 Multi-blades cutting machine
- DSA Shacker
- MPM/6 Multiple profiling machine
COMPACT LINE is the right solution for laboratories, resellers and showrooms in ceramic, marble, stone and brick field. Using this line, they can give more service to their customers, as they can realize, in a short time, listels (slabs), mosaics, bullnose, special pieces, jolly, polished plinthes in straight face, half torus and torus.
CompactLine
Italy
Ferrari & Cigarini SRL
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Add To CompareType: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Basalt, Quartzite
Machinery Function Features:
The new automatic line, called COMPACT LINE, has been designed for multi-blades cut and edge-profiling of material. It is made of compact dimension and easy machines and it allows to realize some qualitative productions with a minimum space and operators, alsonot skilled, for its simple use. The machines have a system of water recycling to refrigerate the tools through an under-water pump inside the tank that contains water.
The automatic line is made of:
- TMC/3 Multi-blades cutting machine
- DSA Shacker
- MPM/6 or MPM/8 Multiple profiling machine
COMPACT LINE is the right solution for laboratories, resellers and showrooms in ceramic, marble, stone and brick field. Using this line, they can give more service to their customers, as they can realize, in a short time, listels (slabs), mosaics, bullnose, special pieces, jolly, polished plinthes in straight face, half torus and torus.
CompactLine
Italy
Ferrari & Cigarini SRL
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Add To CompareType: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
The new automatic line, called GREENLINE, has been designed for multi-blades cut and edge-profiling of material.
GREENLINE is the optimal solution to achieve quality productions with high productivity, while reducing tool costs, energy and water consumption.
Green Line
Italy
Ferrari & Cigarini SRL
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Add To CompareType: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Basalt, Quartzite
Machinery Function Features:
The new automatic line, called COMPACT LINE, has been designed for multi-blades cut and rectifying of material. It is made of compact dimension and easy machines and it allows to realize some qualitative productions with a minimum space and operators, alsonot skilled, for its simple use. The machines have a system of water recycling to refrigerate the tools through an under-water pump inside the tank that contains water.
The automatic line is made of:
- TMC/2 Multi-blades cutting machine
- DSA Shacker
- MRC Bevelling-rectifying machine
COMPACT LINE is the right solution for laboratories, resellers and showrooms in ceramic, marble, stone and brick field. Using this line, they can give more service to their customers, as they canrealize, in a short time, cutting and the rectification of material.
CompactLine
Italy
Ferrari & Cigarini SRL
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Add To CompareType: Stone Factory MachinesStone Finishing, Profiling MachinesLeveling Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
The gauging/levelling machine M644CV makes use of Pedrini patented exclusive technology to remove up to 3.600.000 mm3 per minute of tiles surface layer, causing no tiles break.
As examples, M644CV performs 0.8 mm deep thickness gauging/levelling operation at the speed of 7.5 mt min on 600x600mm tiles and 11 mt/min on 400x400mm
At machine entry ,the unit D.G.S. ( Deep Grooving System) removes 85% of tiles surface layer with the use at deferred time of two diamond discs sets ,that dig parallel grooves ,very close each other ,at levelling depth .
The remaining 15% ,represented by very thin ridges ,is removed through a number of Aquila heads ,equipped with diamond satellite tools , that generate a finish degree that can be attached by semi fine grit abrasives in the next polishing phase .
Pedrini
Italy
Pedrini S.p.a. ad Unico Socio
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesWaterjet Machines
Warranty: 12 Months
Usage: Granite, Marble
Machinery Function Features:
Waterjet Corporation is the well-known Italian company that has, since 1991, been producing waterjet cutting machines used in the stone and metal machining fields, the latter being an industry which requires top performances and precision.
Breton, in order to complete its range of machines for natural and engineered stone processing fabshops, entered into a cooperation agreement with Waterjet Corporation granting exclusive rights for distribution of their cutting machines, all of which are precise, powerful, fast and equipped with a pump of up to 6200 bar (option).
5-AXIS 3D SYSTEM WITH TOUCH PROBE AND ANTI-COLLISION FUNCTION
The exclusive 3D and 2D Bevel cutting system uses an automatically positioned touch probe to maintain constant distance from the nozzle AUTOMATICALLY, thus protecting the nozzle during plane cutting with ± 69° interpolated tilt or with I.T.C. technology.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesLeveling Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
The GMM Business Unit of Schio (Vicenza) relies on a twenty years’ experience in designing and manufacturing lines for ceramics and stone industry. Thanks to the constant development of the entire product range GMM/Schio is now a key player in supply lines for cutting, calibrating and polishing marble, granite, natural stone, composite materials and concrete products. Manufacturing advanced, reliable and affordable technology, offering simple but effective solutions, as we call “accessible quality” which is our philosophy, where this allows for maximum quality and minimum costs for the client.
GMM
Italy
Gmm S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesCalibrating Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Operation
Automatic cycle machine for the polishing of alternative materials by means of polishing heads mounted along the axis of a mobile beam. Slabs profile continuous reading at the entry for the automatic programming of the heads rising/lowering and for the programming of the beam stroke according to the slabs width. Set of no-contact sensors at the entry.
Conveyor system
One motorized roller, one idle roller, a conveyor belt with inverter for the conveyor speed.
Spindle group Rotor for polishing head
Vertical movement driven by means of a pneumatic system, with adjustable pressure and counterpressure. Spindle group realized with a single body, which includes the coaxial motorization and pressure control. Device for automatic lifting when belt stops and device for the head stop when tool is worn out.
Polishing head
Pedrini Antishock head, with 7 tilting arms for tools having Fickert connection. Covers for the heads access manufactured with composite material, crashing proof, oxidation proof, ergonomics shaped.
Mobile beam
Mobile beam moved by means of systems pinion/rack, driven by means of motors controlled with inverter. Sliding in oil bath by means of rollers on tempered steel guides, covered by means of fixed safety guards. Mobile front guard with automatic rising system for the abrasives replacing.
Controls
Controls by means of a Computer with graphical interface, touch screen managed.
Pedrini
Italy
Pedrini S.p.a. ad Unico Socio
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesWaterjet Machines
Warranty: 12 Months
Usage: Granite, Marble, Limestone
Machinery Function Features:
WATER JET CUTTING MACHINE WITH ONE OR TWO TANKS AND 3 OR 5 AXIS
Double table and rotating arm (which are both optional) enable to zero downtime for piece loading and unloading (patent pending). This system enables to load the pieces to be machined on one tank in complete safety, while the machine cuts the pieces from the slab on the other tank.
ACCESSORIES
1 Automatic system to evacuate sludge, which is sucked by a centrifugal pump and filtered by a hydro cyclone. A piping system with special nozzles (installed on the bottom of the tank) keeps the sludge in suspension.
2 Head with 5 interpolated axes for inclined cutting, which is required, for instance, to cut the 45° grooves. “C” axis with continuous rotation and “A” axis with inclination of ± 69°. Provided with ITC function for the continuous automatic compensation of the jet tapering. In order to get grooves with precise dimensions, the head is provided with an instrument for automatic slab thickness measurement.
3 KMT Neoline IV high-pressure pump (30 kW, 3800 bar) with 2 ceramic pistons designed for high pressure, and hydraulic station with radial pistons. Oil/water intensification ratio: 1:20 stone cutting machinery, water jet stone, water jet cutting machine.
DETAILS
4 The movement accuracy of each single machine is tested and checked through laser and Renishaw ball bar test.
5 The cutting unit may be (on request) fitted with a vacuometer, laser pointer and automatic thickness detector.
6 Arm supporting the operating head with precise movement on recirculating ball screws and linear runner blocks.
7 The device for rotating the arm that supports the operating head guarantees its perfect locking in place.
New Entry! Waterjet Pratica
The waterjet Pratica has double table and rotating arm enable to zero downtime for piece loading and unloading (patent pending).
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Basalt, Quartzite
Machinery Function Features:
MSL - BIG SIZES CHAMFERING MACHINE
CompactLine
Italy
Ferrari & Cigarini SRL
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
MGP/5 is the new automatic machine for steps and edging on ceramic, gres porcelain, marble, granite and agglomerate materials.
It is a revolutionary model that allows two different types of machining with just one automated, compact machine:
- a 45° bevel for creating steps.
- edging for skirting, doorsteps and window sills, with bullnose and half bullnose edges.
MGP/5 consists of 5 motor-spindles for tools, which can be angled to create a 45° bevel for steps or adjusted to an upright position for creating edges.
MGP/5 allows to simultaneously operate five different grinding wheels and cut down working time.
CompactLine
Italy
Ferrari & Cigarini SRL
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesMosaic Cutting Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
MTS is the new automatic machine for multiple linear cutting with diamond discs. Suitable for cutting single-fired, double-fired, porcelain tiles, marble, granite, glass and bricks.
Maximum cutting width 650 cm.
MTS is available also in the jolly version (45°)
StarLine
Italy
Ferrari & Cigarini SRL
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
MBS 50/600 is an edging-profiling machine with 6 heads suitable for creating bullnose edges on single-and double-fired, marble, granite and porcelain tiles, skirting, and steps.
StarLine
Italy
Ferrari & Cigarini SRL
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesChamfering,Beveling Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
The machine performs the lateral grinding of tiles and the bevelling of all four sides of the tiles. All versions are equipped with a power-driven bridge that makes faster any format change while the working cycle is in progress. The machining setting can be easily called up from the control panel.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesChamfering,Beveling Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
SIMEC manufactures squaring machines capable of removing large quantities of material on each side of the slabs. The calibrating spindles are automatically positioned so that the removal of the material can be equally split among all the spindles, also taking into account the tool wear.
SIMEC manufactures squaring machines capable of removing large quantities of material for each side of the slabs. ... The Orto Squadratrici Quadra guarantee the perfect squaring at 90 ° and the bevel of the tiles; they are available in various sizes from 200x200 up to 1200x1200 mm
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesChamfering,Beveling Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite
Machinery Function Features:
The QUADRA DRY squaring machines guarantee the perfect 90° squaring and the chamfering of tiles and/or slabs; they can operate, according to the version requested, on sizes from 200x200 up to 1600x3250 mm
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesCNC Working Center
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
WITH A PRESTIGIOUS PAST
The new Contourbreton NC 300 EVO comes from the experience of the previous Contourbreton models, countless examples of which have been sold worldwide with great success.
WIDE TRAVELS, SAFETY & ACCESSIBILITY
Wide working travel of 3,200/3,800 mm in “X” axis, 1,950/2,300/4,000mm in “Y” and 300 mm in “Z” (vertical axis).
The NC 300 EVO’s comes with manually opening doors with safety interlock switches.
The work table is made from a single piece of a special quartz-based polymeric material, Metalquartz®.
Large doors and lower work table with integrated step offer the best front access ergonomics in the industry.
The strong electro-welded structure ensures the rigidity needed for any kind of machining.
DRIVEN BY SIEMENS BRUSHLESS MOTORS
Racks & pinions systems and Siemens brushless motors drive the mobile bridge and the spindle unit.
A gantry system drives the mobile bridge. Linear guides
with recirculating balls and precision encoders assure the movement accuracy.
WORK TABLE IN METALQUARTZ ®
Continuous work table made of Metalquartz®, a special
patented quartz-based composite material with a polymeric matrix, specially engineered to ensure the same high rigidity and expansion coefficient as steel.
HIGH PERFORMANCE VACUUMING SYSTEM
Liquid ring vacuum pump with high performance and low maintenance costs.
EXCELS IN THE DETAILS
Tool cooling with internal and external water supply
Spindle vertical travel of 300 mm, with distance of 520 mm from spindle nose to work table, performing slotting on small blocks
The spindle is mounted on a rigid cast iron structure, minimizing flexions under any working conditions
Digital motors
Vacuum system with frontal controls, conveniently located for the operator
Axes “rapid” movements of up to 50 meters per minute In-line tool store located on both internal sides of the machine
ISO 40 standard tool mounting shan
4th C-axis (optional)
A SPINDLE DESIGNED SPECIFICALLY FOR MACHINING STONE
Powerful spindle built by Breton, closed-circuit liquid cooled with three large-diameter high-performance ceramic bearings, 15KW at 12,000 rpm, specifically designed and built for machining stone, engineered stone and ceramics.
ISO 40 tool mounting shank, easily and economically available, even in the aftermarket.
SIEMENS: A WINNING PARTNERSHIP AND A SYNONYMOUS OF RELIABILITY
USER-FRIENDLY CNC CONTROL UNIT
Contourbreton NC 300 EVO incorporates the ultimate generation of the Siemens Sinumerik 840D SL computer numerical control (CNC), a digital control compatible with PC architecture, and a PC based on Windows 7 operating system. The control panel is swiveling, provided with keypad and color-touchscreen with USB port. A portable button panel duplicates the main machine controls (axes management + handwheel, emergency stop, etc.)
consenting the operator to carry out and closely monitor all those delicate operations directly on the workpiece to be machined.
SOFTWARE
Breton SmartCam Countertops, the CAD/CAM software for the production of countertops on countoring centers
Breton Sentinel, the machine data collection and monitoring solution
ACCESSORIES
Head for milling and honing grooves, even on inclined surfaces, with relative toolholder
Head for machining hole sinks with 90° corners (zero radius) and polished internal grooving, with relative toolholder
Laser projector for working piece shape and pads on the working table
Contact probing system to measure the thickness of polished pieces
Vertical-blade cutting head
Double-acting vacuum cups
Aluminum work table provided with grooves for mechanical fastening of vacuum pads
Double effect suction pads
Polishing of thick workpieces
ROBOCUP
System for the automatic positioning of the vacuum cups on the table (Breton patent)
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
EASYEDGE V7S - VERTICAL EDGE POLISHER WITH OSCILLATING MOTION OF THE SPINDLES
Easyedge V7 is specially designed to polish straight, flat edges and to perform the upper and lower chamfers on natural and compound stone panels placed upright. The polishing spindle unit is designed with oscillating motion in order to guarantee the maximum polishing degree, independently of thickness.
At the entry, the machine is equipped with a spindle which performs the profile-shaping of the edges, or the gauging of the piece lower part, or the “drip board cut”. Because of its simple design, the Easyedge V7, which is delivere completely assembled, can be rapidly installed and started, even without the intervention of the Manufaturer’s skilled technicians. It can be floor-anchored and does not require any foundations.
The processing water is collected inside the machine and then conveyed to the point of discharge. The Easyedge V7 can polish materials up to 60 mm thick: the simple manual adjustment of the lateral presser bar according to the thickness of the piece to be worked is sufficient.
The standard machine is supplied fully equipped with:
- 1 spindle to perform the edge profile-shaping, or the thickness gauging, or the “drip board” carving.
- 7 spindles to polish the straight edge.
- 2 spindles to perform the standard chamfers.
- 1 spindle (+1 optional) to carry out deep edge bevelling.
MAIN CHARACTERISTICS
- electromechanical control of the machine without any sophisticated electronic device, in order to facilitate maintenance and make it executable to the user himself;
- polishing spindles with pneumatic pressure, equipped with multiple-labyrinth frontal radial seals and protection bellows to secure maximum reliability when working under a jet of water;
- 2 chamfering spindles with pneumatic pressure (1+1 opposed spindles) to carry out standard chamfers;
- 1 bevelling spindle with mechanical positioning (plus 1 opposed spindle) to carry out deep edge bevelling. Bevels are then polished by the pneumatic chamfering spindles;
- oscillating movement of the polishing spindle unit to guarantee the maximum polishing degree on the straight edge, independently of thickness;
- great stability of the vertical piece under working thanks to the rigidity of the seat-guided conveyor belt;
- “Plug and Play” installation and start-up of the machine, without the intervention of the Manufaturer’s skilled technicians;
- guards to keep the processing water inside the machine thus preventing it from polluting the surrounding area;
- guards and stainless steel electrical cabinet to avoid all problems of rust;
- the machine complies with CE or UL standards;
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
LINEA BELLANI - MACHINE TO POLISH STRAIGHT EDGES AND SHAPE NATURAL AND COMPOUND STONE PIECES
"Linea" is an automatic edge polisher with rubberized slats, for the continuous shaping and polishing of flat and linear profiles, shaping of special profiles, calibration, execution of bilateral bevelled edges, drip grooves and slots on horizontally placed, natural and engineered stone workpieces. "Linea" is an all-round machine, suitable to be produced in different configurations in order to meet the user requirements.
Besides holding 8 edge polishing spindles, "Linea" can be equipped with:
• 1 manually positionable calibrating/grinding spindle driven by electric motor, to be fitted with the diamond tool suitable to execute one of the following operations (one operation excludes the others):
a) thickness calibration on the lower stripe
b) execution of slots on the edge, mounting a disk on the calibrating tool
c) edge profiling with a diamond shaped wheel mounted on the calibrating tool (the working height is manually adjusted through a hand-wheel)
• 2 or 4 chamfering spindles
• 1 spindle for the drip groove execution
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
MLB is the new bilateral edge polishing machine that works simultaneously on both sides of the marble, granite and agglomerated materials.
The standard model has 20 (10+10) spindles: 12 smoothing, 4 upper beveling spindles and 4 lower beveling spindles, but it is available in various versions with a different number of smoothing and beveling spindles according to the material to be worked.
Stone&Co
Italy
Ferrari & Cigarini SRL
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
MODULO 3 - MACHINE TO POLISH STRAIGHT EDGES AND SHAPE NATURAL AND COMPOUND STONE PIECES
"Modulo 3" is an automatic edge polisher with rubberized slats for the continuous polishing of flat and linear profiles, shaping of special profiles, calibration, execution of bilateral bevelled edges, drip grooves and slots on horizontally placed, natural and engineered stone workpieces.
"Modulo 3" is an all-round machine, suitable to be produced in different configurations that may include up to 12 heads for polishing the vertical edge (with an option to make them oscillate).
Besides having the possibility of holding from 8 to 12 vertical edge polishing spindles, "Modulo 3" can be equipped with:
• 1 manually positionable calibrating/grinding spindle driven by electric motor, to be fitted with the diamond tool suitable to execute one of the following operations (one operation excludes the others):
a) thickness calibration on the lower stripe
b) execution of slots on the edge, mounting a disk on the calibrating tool
c) edge profiling with a diamond shaped wheel mounted on the calibrating tool (the working height is manually adjusted through a hand-wheel)
• 2 or 4 or even 6 chamfering spindles
• 1 spindle for the drip groove execution
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesCNC Working Center
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
FORTE HD 80
WITH A PRESTIGIOUS PAST
The new Forte HD 80 comes from the experience of the previous Contourbreton models, countless examples of which have been sold worldwide with great success.
WIDE TRAVELS, SAFETY & ACCESSIBILITY
WIDE TRAVELS, SAFETY & ACCESSIBILITY
Wide working travel of 3,200/3,800 mm in “X” axis,
COMPACT 1.950/ WIDE 2.300/ EXTREME 4.000 mm in “Y” and 300 mm in “Z” (vertical axis).
The Forte HD 80’s comes with manually opening doors with safety interlock switches.
The work table is made from a single piece of a special quartz-based polymeric material, Metalquartz®.
Large doors and lower work table with integrated step offer the best front access ergonomics in the industry.
DESIGNED TO PERFORM
The strong electro-welded structure ensures the rigidity needed for any kind of machining.
DRIVEN BY SIEMENS BRUSHLESS MOTORS
Racks & pinions systems and Siemens brushless motors drive the mobile bridge and the spindle unit.
A gantry system drives the mobile bridge. Linear guides with recirculating balls and precision encoders assure the movement accuracy.
WORK TABLE IN METALQUARTZ ®
Continuous work table made of Metalquartz®, a special patented quartz-based composite material with a polymeric matrix, specially engineered to ensure the same high rigidity and expansion coefficient as steel.
HIGH PERFORMANCE VACUUMING SYSTEM
Liquid ring vacuum pump with high performance and low maintenance costs.
EXCELS IN THE DETAILS
• Tool cooling with internal and external water supply.
• Spindle vertical travel of 300 mm, with distance of 520 mm from spindle nose to work table, performing slotting on small blocks.
• The spindle is mounted on a rigid cast iron structure, minimizing flexions under any working conditions.
• Digital motors.
• Vacuum system with frontal controls, conveniently located for the operator.
• Axes “rapid” movements of up to 80 meters per minute
• In-line tool store located on both internal sides of the machine.
• HSK-B80 standard tool mounting shank.
• 4th C-axis (optional).
POWERFUL BRETON SPINDLE, DESIGNED EXCLUSIVELY FOR WORKING NATURAL STONE, ENGINEERED STONE AND STONEWARE
Powerful spindle manufactured by Breton, with closed circuit liquid cooling, three ceramic bearings with large diameter, featuring high-performance (30 Nm with 14.500 rpm), specially designed and built for working natural stone, engineered stone and stoneware.
USER-FRIENDLY CNC CONTROL UNIT
Forte HD 80 incorporates the ultimate generation of the Siemens Sinumerik 840D SL computer numerical control (CNC), a digital control compatible with PC architecture, and a PC based on Windows 7 operating system. The control panel is swiveling, provided with keypad and color-touchscreen with USB port. A portable button panel duplicates the main machine controls (axes management + handwheel, emergency stop, etc.) consenting the operator to carry out and closely monitor all those delicate operations directly on the workpiece to be machined.
BRETON SMART CAM COUNTERTOPS: the cad/cam software for the production of countertops on countoring centers
The CAM module allows to carry out the following major functions:
• cutting with saw blade
• contouring, profiling, drilling, milling and pocketing with milling or profiling tools
• honing of surfaces, even inclined
• milling and polishing of grooves, even on inclined surfaces
• 3D engraving of Windows “True Type” fonts on flat horizontal or vertical surfaces
• automatic generation of toolpaths based on a pre-defined technological table
• fast editing of Lead In/Out toolpaths
The CAD module also allows:
• creation of two-dimensional drawings with relative dimensioning
• import of drawings in DXF and DWG format from different CAD program or templating systems
• automatic programming and display of the vacuum pods arrangement on the work table
• interface with the software of a possible laser projector for arranging the vacuum pods on the work table
The 3D SOLID SIMULATION module allows:
• to check any possible tool-piece and/or tool-machine collision. The software operates in a Windows environment, is intuitive and user-friendly.
NOTE: The software features may be limited by the technological and operational features of the machine.
A ROBOT FOR ROBOCUP
It is now possible to further improve performance and cycle times for the Forte HD 80 Robocup by equipping it with a workpiece manipulation anthropomorphic robot with vacuum end-of-arm tooling.
The robotized application was created by Breton with Optidrive, a company specialized in Kuka anthropomorphic robot software and integration.
This robotized application allows to automatically position even large workpieces (up to 3.400x1.600m) on the pods, taking them from the feeding roller conveyor in a mere 34 seconds.
When the job is finished, the robot places the machined slab on the unloading roller conveyor, while discharging chips and automatically washing the work table.
FOR THE AUTOMATIC POSITIONING OF THE VACUUM CUPS ON THE TABLE (breton patent)
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Quartzite, Sandstone, Travertine
Machinery Function Features:
MWT is the new automatic machine for window sills and thresholds of different sizes and shapes in marble, granite and agglomerated products.
The standard model has 10 (5+5) mandrils: 4 smoothing and 6 beveling mandrils, adjustable from 0 to 75°, but it is available in various versions with a different number of smoothing and beveling mandrils according to the material to be worked. The high power mandrils are suitable for fitting any type of tool, whether abrasive or diamond tipped. Mandrils are controlled by a P.L.C. system, which can regulate each mandril individually and display machine settings. Each mandril is independent whether electrically or pneumatically controlled.
Stone&Co
Italy
Ferrari & Cigarini SRL
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
MICRON - MACHINE TO SHAPE AND POLISH STRAIGHT EDGES WITH A ROUND REGULAR SHAPE OF NATURAL AND COMPOUND STONE PIECES
Micron performs the following operations: continuous shaping and polishing of profiles either flat and linear or with a regular round shape (such as bullnose, half bullnose and quarter bullnose edges, etc.), shaping of special profiles, calibration, execution of bilateral bevelled edges, drip grooves and slots on horizontally placed, natural and engineered stone workpieces.
micron-bellani
Besides holding 8 edge polishing spindles, "Micron" is equipped with:
• 1 manually positionable calibrating/grinding spindle driven by electric motor, to be fitted with the diamond tool suitable to execute one of the following operations (one operation excludes the others):
a) thickness calibration on the lower stripe
b) execution of slots on the edge, mounting a disk on the calibrating tool
c) edge profiling with a diamond shaped wheel mounted on the calibrating tool (the working height is manually adjusted through a hand-wheel)
• 2 grinding spindles to prepare the edge before it is shaped with the oscillating spindles
• 4 chamfering spindles (2 upper and 2 lower spindles)
• 1 spindle for the drip groove execution
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Profiling machines suitable for machining different profiles on ceramic, porcelain stoneware, marble and granite strips.
SPL 300/6 and SPL 300/10 are controlled through a programmable PLC.
Each shaping head is controlled by means of a display through which the position of the tool can be viewed, the polishing heads are pneumatically controlled by means of pressure regulators.
Stone&Co
Italy
Ferrari & Cigarini SRL
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Basalt, Quartzite
Machinery Function Features:
Belt machine for continuous polishing and beveling of boards of marble, granite and agglomerated products. It is available in various versions with a different number of smoothing and beveling mandrils according to the material to be worked. The high power mandrils are suitable for fitting any type of tool, whether abrasive or diamond tipped. For optimum performance, water is injected from the center of the tool. Mandrils are controlled by a P.L.C. system, which can regulate each mandril individually and display machine settings. Each mandril is independent whether electrically or pneumatically controlled. All electric and pneumatic parts are housed in the upper part of the machine and conform to EC regulations. Noise levels comply with noise pollution safety levels.
Stone&Co
Italy
Ferrari & Cigarini SRL
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
COMET - EDGE POLISHER BELLANI
"Comet" performs the continuous shaping and polishing of profiles either flat and linear or with a regular round shape (such as bullnose, half bullnose and quarter bullnose edges, etc.), shaping of special profiles, calibration, execution of bilateral bevelled edges, drip grooves, wings and slots on horizontally placed, natural and engineered stone workpieces.
A hydraulic power unit actuates the slat conveyor, the 8 polishing spindles (one of which can be equipped with a diamond wheel) and the unit that makes them oscillate so that their service life is longer and faultless even though they work under a jet of water.
comet-bellani
Besides holding 8 edge polishing spindles, "Comet" is equipped with:
• 1 calibrating/grinding spindle to be fitted with the diamond tool suitable to execute one of the following operations (one operation excludes the others):
a) thickness calibration on the lower stripe
b) execution of slots on the edge, mounting a disk on the calibrating tool
c) edge profiling with a diamond wheel
• 2 grinding spindles to prepare the edge before it is shaped with the oscillating spindles
• 1 spindle for the drip groove execution
• 4 chamfering spindles (2 upper and 2 lower spindles)
• 1 spindle for the wing execution
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
MACHINE TO SHAPE AND POLISH STRAIGHT EDGES WITH A ROUND REGULAR SHAPE OF NATURAL AND COMPOUND STONE PIECES
"Supermodulo" performs the continuous shaping and polishing of profiles either flat and linear or with a regular round shape (such as bullnose, half bullnose and quarter bullnose edges, etc.), shaping of special profiles, calibration, execution of bilateral bevelled edges, drip grooves, wings and slots on horizontally placed, natural and engineered stone workpieces.
A hydraulic power unit actuates the slat conveyor, the 8 polishing spindles (one of which can be equipped with a diamond wheel) and the unit that makes them oscillate so that their service life is longer and faultless even though they work under a jet of water.
Besides holding 8 edge polishing spindles, "Supermodulo" is equipped with:
• 1 calibrating/grinding spindle to be fitted with the diamond tool suitable to execute one of the following operations (one operation excludes the others):
a) thickness calibration on the lower stripe
b) execution of slots on the edge, mounting a disk on the calibrating tool
c) edge profiling with a diamond wheel
• 2 grinding spindles to prepare the edge before it is shaped with the oscillating spindles
• 1 spindle for the drip groove execution
• 4 chamfering spindles (2 upper and 2 lower spindles)
• 1 spindle for the wing execution
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Quartzite, Sandstone, Travertine
Machinery Function Features:
MBA are edging machines for the production of skirting boards, steps, non-slip engravings, bullnose and half bullnose, profiles on ceramics, stone materials and agglomerates.
Our consolidated experience in the construction of this type of machine has enabled it to be continuously improved. In fact, the latest version has been structurally and technically renewed in order to achieve the utmost quality and productivity. The previously manual accompanying guide is now automatic and controlled by a gear motor with measurement display.The pressing bars, once equipped with mechanical adjustment, are now pneumatically adjusted, so that they can better adapt to the different thicknesses that can be processed. Moreover, to reduce costs and maintenance times, the head regulating slides have been replaced with an innovative adjusting system.
Stone&Co
Italy
Ferrari & Cigarini SRL
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesMosaic Assembling Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Machines for the automatic gluing of tiles, marbles and stones of any type onto paper mesh or glass fibre support.
The gluing operation is carried out in automatic mode when the operator has completed the pieces composition onto suitable trays or templates provided on the conveyor of the gluing machine.
MIR gluing machines are produced in 6 models based on the requested production.
Stone&Co
Italy
Ferrari & Cigarini SRL
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesCNC Working Center
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
CONTOURFIVE NC 700/1200 - SHAPING, CONTOURING, SAWING AND TURNING CNC CENTRE WITH 5 AXIS
If you produce architectural or funerary art components, we have the machine that will facilitate and streamline your work.
Contourfive is a numerical control machining centre with five interpolated axes for machining pieces made from marble, granite, sandstone, limestone, compound stone and stone in general.
Thanks to its vertical travel of 700/1200 mm, Contourfive is the ideal machine for architectural and funerary art as well as for those processing which require a deep dishing out; it therefore offers the users the possibility of performing different and complex machining operations which would otherwise require several machines:
• shaping utilising the saw blade to get large pieces with complex shape.
• shaping and dishing out utilising millers.
• contouring utilising shaping tools.
• sawing utilising the saw blade.
• turning of columns with shaped profiles or machining of columns to create a twisted effect all along the surface (provided the lathe accessory is purchased).
CONTOURFIVE STANDS OUT FOR PERFORMANCES
• short beam ensuring maximum rigidity;
• “rapid” displacements of up to 40 metres per minute;
• powerful high-frequency spindle of 20 kW;
• max. diameter of the cutting saw blade: 500 mm;
• “C” axis rotation: ± 200°;
• “A” axis rotation: from 0° to +115°;
• “X” axis travel: 3.700 mm;
• “Y” axis travel: 2.800 mm;
• “Z” axis travel: 700/1200 mm;
• possibility of using various saw blades, shaped tools, drills, millers, etc.;
• automatic tool-store with 27 positions + (optional) position for the saw blade.
CONTOURFIVE STANDS OUT FOR ITS STRUCTURAL FEATURES
• High-speed, 16 kW electrospindle featuring a rotation speed of up to 14.500 rpm; it is provided with thermal stability and long-life grease lubrication of the bearings. The tool coolant flows inside the spindle.
• Birotary head for interpolated 5-axis machining. The head has a symmetrical structure and consists of two main structural elements, the first (“C” axis) is fitted for ± 200° rotation around its own vertical axis and the second element (“A” axis) rotating from 0° to +115° and housing the high-frequency spindle. Rotation transmission are provided by brushless-type motors.
• Iron casting spindle-holding carriage running on roller slides (“X” axis) and actuated by a precision pinion-andrack system, which is motorized by a digital brushless motor. The spindle-holding steel ram (“Z” axis) is vertically housed in the carriage; the ram moves through a ball bearing screw/preloaded lead nut/ digital brushless motor system. The position monitoring is performed by the motor encoder.
• Steel work-table secured to the ground, with aluminium top with recesses for mounting fixtures to secure the work piece in place, with vacuum plant and manifold.
• Beam with movement along the shoulders (“Y” axis) on ground guides; is through a pinion-and-rack system and precision reducers with backlash adjustment, driven by digital brushless motor.
• Mobile 27-cell carrousel tool-store for tool-holders, to automatically change tools other than the saw blade.
• Store for saw blade with a max. diameter of 500 mm, secured to the side shoulders (optional accessory).
• Lathe for producing columns and twisted effect details with workable sizes: ø 960 x 3.200 mm (optional accessory).
• Frontal protection barrier consisting of a series of sliding doors with manual opening; doors are made from structure and are provided with wide inspection ports.
• Siemens Sinumerik 840D SL: the latest digitallycontrolled computer numerical control system, with PC architecture and a PC unit utilising Windows as operating system, with Windows user-friendly interface and fully-developed software for work program management.
• Control console mounted on a mobile pendant structure and equipped with a 15-inch touch-screen colour monitor, a joystick to easily move the motorized working axes movement and a USB port for data transfer.
• Portable mini console, wired to the main control console, to duplicate the major controls (axes management + hand-wheel, emergency shut-down, etc.); this portable mini console allows the operator to be close to the piece to be machined thus controlling directly some delicate machining operations.
• Electrics and utilities are housed in two cabinets with IP54 grade of protection and cooled by an air conditioning unit specially designed for a maximum external temperature of +45°C.
The capabilities of a 5-axis CNC machining centre such as the Breton Contourfive
The Breton Contourfive NC700 and NC1200 are both machining centres with 5 interpolated axes designed for fabricators that make large size architectural components and funerary art with complex 3D shapes.
Guaranteed gains with the 5-axes machining centre Breton CONTOURFIVE + lathe
The Breton Contourfive is a machining centre with 5 interpolated axes specifically designed for workshops producing pieces made from natural and engineered stone.
It is ideal for restauration work.
Breton CONTOURFIVE machining centre for marble and granite with bas-relief
Breton CONTOURFIVE machining centre proves to be the ideal machine for those who produce architectural components, make restoration works and work marble and granite in the funerary art field.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesCNC Working Center
Warranty: 12 Months
Usage: Granite, Marble, Sandstone
Machinery Function Features:
WORKING CENTRE FOR SHAPING, CONTOURING, SAWING AND TURNING MARBLE, GRANITE, SANDSTONE
ShapeMill NCF 1600 and NCF 2000 are machine specially engineered for workshops producing pieces made from natural and composite stone, such as tanks, columns, bas-reliefs, capitals, banisters, sculptures, etc., and particularly suitable for restoration works.
SHAPEMILL NCF is a CNC milling centre designed for contouring, cutting and turning with five interpolated axes and a fixed work-table offering users the possibility of multiple and complex machining operations which would otherwise require several machines:
shaping of blocks or billets utilising a saw blade to obtain large size workpieces with complex shape
shaping and creating recesses utilising milling tools
contouring utilising shaped tools
cutting slabs and billets into workpieces utilising a saw blade
turning of columns with shaped profiles or machining of columns to create a twisted effect all along the surface.
SHAPEMILL NCF STANDS OUT FOR PERFORMANCE
- “rapid” displacements of up to 40 metres per minute;
- giant work-table sizing up to 4.000x3.500 mm
- powerful high-frequency spindle of 39.6 kW;
- max. diameter of the cutting saw blade: 1.000 mm;
- “C” axis rotation: ± 200°;
- “A” axis rotation: from 0° to +115°;
- “X” axis travel: 4.000 mm;
- “Y” axis travel: 2800/5.500 mm;
- “Z” axis travel: 1.600/2.000 mm;
- possibility of using various saw blades, shaped tools, drills, millers, etc.;
- automatic tool-store with 27 positions + (optional) 2 positions for the saw blade.
SHAPEMILL STANDS OUT FOR ITS STRUCTURAL FEATURES
- steel work-table secured to the ground, with aluminium top with recesses for mounting fixtures to secure the work piece in place.
- beam with “gantry” movement along the shoulders (“X” axis) on ground guides and roller sliding block assemblies; the drive assembly consists of a pinion-and-rack system with rack precision to hundredths, with 6 DIN 3961 Alpha quality grade, and precision reduction gears with Alpha backlash adjustment system; the motorization is by Siemens digital brushless-type motors.
- spindle carriage manufactured from iron casting and moving on roller sliding block assemblies ( “Y” axis); the drive assembly consists of a precision pinion-and-rack system powered by a digital brushless-type motor. The spindle steel cylinder (“Z” axis) is positioned vertically on the inside of the carriage and is moved by a ball bearing screw / preloaded lead nuts / digital brushless-type motor system. Provided with a pneumatic balancing system.
- birotary head for interpolated 5-axis machining. The head has a symmetrical structure and consists of two main structural elements, the first (“C” axis) is fitted with a Schleifring slip ring system for ± 200° rotation around its own vertical axis and the second element (“A” axis) rotating from 0° to +115° and housing the high-frequency spindle. Rotation transmission are provided by brushless-type motors.
- 6-pole 39.6 kW high-frequency spindle, cooled by a closed circuit electric-cooling system, which has a rotational speed of up to 7.000 rpm and a steep torque curve so as to supply the maximum power even when rotating slowly (e.g. with a 1.000mm ø saw blade at 1.000 rpm, the maximum power is supplied).
The high-frequency spindle is fitted with a HSK-A100 (HSK-B100 NCF2000) conical coupling for the milling tools and saw blade and provided with an internal and external tool cooling system.
breton-shapemill
- Carousel tool magazine with 27 cells.
- store for saw blade with a max. diameter of 600 mm, secured to the side shoulders, for 2 positions as a maximum (optional accessory).
- lathe for producing columns and twisted effect details with workable sizes: ø 1.080/1.600 x 3.200 mm (optional accessory)
- frontal protection barrier consisting of a series of sliding doors with manual opening; doors are made from structure and are provided with wide inspection ports. The rear part of the milling centre is closed by a set of steel plate panels.
- Siemens Sinumerik 840D SL: the latest digitally-controlled computer numerical control system, with PC architecture and a PC unit utilising Windows as operating system, with Windows user-friendly interface and fully-developed software for work program management.
SHAPEMILL Teleservice. An Internet connection is required in order to ensure an effective technical support in case of need.
- control console mounted on a mobile pendant structure and equipped with a 15-inch touch-screen colour monitor, a joystick to easily move the motorized working axes movement and a USB port for data transfer.
- portable mini console, wired to the main control console, to duplicate the major controls (axes management + hand-wheel, emergency shut-down, etc.); this portable mini console allows the operator to be close to the piece to be machined thus controlling directly some delicate machining operations.
- electrics and utilities are housed in two cabinets with IP54 grade of protection and cooled by an air conditioning unit specially designed for a maximum external temperature of +45°C.
- superior quality components:
- racks with precision up to hundredths and 6 DIN 3961 Alpha quality grade
- precision reduction gears with Alpha backlash adjustment system
- Siemens digital brushless-type motors
- Schleifring rotating slip ring
- Siemens CNC unit
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesMosaic Assembling Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Machines for the automatic gluing of tiles, marbles and stones of any type onto paper mesh or glass fibre support.
The gluing operation is carried out in automatic mode when the operator has completed the pieces composition onto suitable trays or templates provided on the conveyor of the gluing machine.
MIR gluing machines are produced in 6 models based on the requested production.
StarLine
Italy
Ferrari & Cigarini SRL
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesCNC Working Center
Warranty: 12 Months
Usage: Granite, Marble, Sandstone
Machinery Function Features:
WORKING CENTRE FOR SHAPING, CONTOURING, SAWING AND TURNING MARBLE, GRANITE, SANDSTONE
ShapeMill NCF 1600 and NCF 2000 are machine specially engineered for workshops producing pieces made from natural and composite stone, such as tanks, columns, bas-reliefs, capitals, banisters, sculptures, etc., and particularly suitable for restoration works.
SHAPEMILL NCF is a CNC milling centre designed for contouring, cutting and turning with five interpolated axes and a fixed work-table offering users the possibility of multiple and complex machining operations which would otherwise require several machines:
shaping of blocks or billets utilising a saw blade to obtain large size workpieces with complex shape
shaping and creating recesses utilising milling tools
contouring utilising shaped tools
cutting slabs and billets into workpieces utilising a saw blade
turning of columns with shaped profiles or machining of columns to create a twisted effect all along the surface.
SHAPEMILL NCF STANDS OUT FOR PERFORMANCE
- “rapid” displacements of up to 40 metres per minute;
- giant work-table sizing up to 4.000x3.500 mm
- powerful high-frequency spindle of 39.6 kW;
- max. diameter of the cutting saw blade: 1.000 mm;
- “C” axis rotation: ± 200°;
- “A” axis rotation: from 0° to +115°;
- “X” axis travel: 4.000 mm;
- “Y” axis travel: 2800/5.500 mm;
- “Z” axis travel: 1.600/2.000 mm;
- possibility of using various saw blades, shaped tools, drills, millers, etc.;
- automatic tool-store with 27 positions + (optional) 2 positions for the saw blade.
SHAPEMILL STANDS OUT FOR ITS STRUCTURAL FEATURES
- steel work-table secured to the ground, with aluminium top with recesses for mounting fixtures to secure the work piece in place.
- beam with “gantry” movement along the shoulders (“X” axis) on ground guides and roller sliding block assemblies; the drive assembly consists of a pinion-and-rack system with rack precision to hundredths, with 6 DIN 3961 Alpha quality grade, and precision reduction gears with Alpha backlash adjustment system; the motorization is by Siemens digital brushless-type motors.
- spindle carriage manufactured from iron casting and moving on roller sliding block assemblies ( “Y” axis); the drive assembly consists of a precision pinion-and-rack system powered by a digital brushless-type motor. The spindle steel cylinder (“Z” axis) is positioned vertically on the inside of the carriage and is moved by a ball bearing screw / preloaded lead nuts / digital brushless-type motor system. Provided with a pneumatic balancing system.
- birotary head for interpolated 5-axis machining. The head has a symmetrical structure and consists of two main structural elements, the first (“C” axis) is fitted with a Schleifring slip ring system for ± 200° rotation around its own vertical axis and the second element (“A” axis) rotating from 0° to +115° and housing the high-frequency spindle. Rotation transmission are provided by brushless-type motors.
- 6-pole 39.6 kW high-frequency spindle, cooled by a closed circuit electric-cooling system, which has a rotational speed of up to 7.000 rpm and a steep torque curve so as to supply the maximum power even when rotating slowly (e.g. with a 1.000mm ø saw blade at 1.000 rpm, the maximum power is supplied).
The high-frequency spindle is fitted with a HSK-A100 (HSK-B100 NCF2000) conical coupling for the milling tools and saw blade and provided with an internal and external tool cooling system.
breton-shapemill
- Carousel tool magazine with 27 cells.
- store for saw blade with a max. diameter of 600 mm, secured to the side shoulders, for 2 positions as a maximum (optional accessory).
- lathe for producing columns and twisted effect details with workable sizes: ø 1.080/1.600 x 3.200 mm (optional accessory)
- frontal protection barrier consisting of a series of sliding doors with manual opening; doors are made from structure and are provided with wide inspection ports. The rear part of the milling centre is closed by a set of steel plate panels.
- Siemens Sinumerik 840D SL: the latest digitally-controlled computer numerical control system, with PC architecture and a PC unit utilising Windows as operating system, with Windows user-friendly interface and fully-developed software for work program management.
SHAPEMILL Teleservice. An Internet connection is required in order to ensure an effective technical support in case of need.
- control console mounted on a mobile pendant structure and equipped with a 15-inch touch-screen colour monitor, a joystick to easily move the motorized working axes movement and a USB port for data transfer.
- portable mini console, wired to the main control console, to duplicate the major controls (axes management + hand-wheel, emergency shut-down, etc.); this portable mini console allows the operator to be close to the piece to be machined thus controlling directly some delicate machining operations.
- electrics and utilities are housed in two cabinets with IP54 grade of protection and cooled by an air conditioning unit specially designed for a maximum external temperature of +45°C.
- superior quality components:
- racks with precision up to hundredths and 6 DIN 3961 Alpha quality grade
- precision reduction gears with Alpha backlash adjustment system
- Siemens digital brushless-type motors
- Schleifring rotating slip ring
- Siemens CNC unit
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesMosaic Assembling Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Machines for the automatic gluing of tiles, marbles and stones of any type onto paper mesh or glass fibre support.
The gluing operation is carried out in automatic mode when the operator has completed the pieces composition onto suitable trays or templates provided on the conveyor of the gluing machine.
MIR gluing machines are produced in 6 models based on the requested production.
StarLine
Italy
Ferrari & Cigarini SRL
Contact Supplier
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesMosaic Assembling Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
FAST MOSAIC MOVER is an automatic system for arranging the mosaics (marble, ceramics, glass) in the relevant grids or trays.
Thanks to the use of a robot, with a special fan, FAST MOSAIC MOVER picks the mosaic pieces up, when they comes from the cut, and put them into the trays that will go later to the glueing machine
The use of robot, respect to the previous systems, allows a big reduction of working time, short cycle times and consequently an increase of company productivity.
FAST MOSAIC MOVER is equipped with a video camera integrated and a software for the management of high-speed picking.
Stone&Co
Italy
Ferrari & Cigarini SRL
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesCNC Working Center
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
Heavy duty double table CNC Stone Router equipped for ease of use and maximum productivity.
The Contourbreton NC 300 DUAL works stone in the fastest, most precise and economical way today offered by the technology,thanks to its peculiar characteristics and extensive travel of the axes (X=137,8in, Y=88,6in, Z=11,8in).
The support structure of the Contourbreton NC 300 DUAL is a robust welded, normalised steel single-piece chassis which ensures the rigidity required to consistently obtain the desired precision at all times, even during heavy machining stress.
The Contourbreton NC 300 DUAL fully complies with the CE industrial accident prevention standards.
The machine is equipped with wide sliding doors which can be opened manually and have large plexiglas inspection windows; the doors provide safety and also help deaden sound. Two sliding doors are positioned behind the machine.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
Machine to polish straight edges and shape natural and compound stone pieces.
"Modulo 3" is an automatic edge polisher with rubberized slats for the continuous polishing of flat and linear profiles, shaping of special profiles, calibration, execution of bilateral bevelled edges, drip grooves and slots on horizontally placed, natural and engineered stone workpieces.
"Modulo 3" is an all-round machine, suitable to be produced in different configurations that may include up to 12 heads for polishing the vertical edge (with an option to make them oscillate).
Besides having the possibility of holding from 8 to 12 vertical edge polishing spindles, "Modulo 3" can be equipped with:
• 1 manually positionable calibrating/grinding spindle driven by electric motor, to be fitted with the diamond tool suitable to execute one of the following operations (one operation excludes the others):
a) thickness calibration on the lower stripe
b) execution of slots on the edge, mounting a disk on the calibrating tool
c) edge profiling with a diamond shaped wheel mounted on the calibrating tool (the working height is manually adjusted through a hand-wheel)
• 2 or 4 or even 6 chamfering spindles
• 1 spindle for the drip groove execution
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesWaterjet Machines
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Basalt, Quartzite
Machinery Function Features:
Waterjet Classica
Numerical control, 3-axes water jet saw to cut marble, granite and compound stone.
Waterjet Corporation is the well-known Italian company that has been producing for many years waterjet cutting machines used in the stone and metal machining fields, the latter being a sector which requires top performances and precision.
In order to complete its range of machines for natural and compound stone processing fabshops, Breton entered into a cooperation agreement with Waterjet Corporation aimed at marketing and supplying their cutting machines, all of which are precise, powerful, fast and offer the possibility of being equipped with a pump of up to 6200 bar.
"http://fabshopmachines.blogspot.it/2013/03/waterjet-classica-5-axisl" target="_blank">Waterjet CLASSICA 5 axis
Accessories
Another optional outfit is the I.T.C.? system that corrects the natural tapering of the cut by compensating the high pressure water jet through the Numerical Control. The I.T.C.? system guarantees the realization of top quality products. When the compensation of the I.T.C.? system is running, the water jet is also directed against the advance direction so as to minimize the so-called “tail effect”, thus reducing the acceleration and deceleration ramps near the corners for a faster and more economical cutting cycle.
The optional KMT Streamline PRO pump with a maximum pressure of 6200 bar can be supplied as an alternative to the KMT Streamline pump of 4.130 bar. With 6200 bar, other conditions being equal, the cutting speed increases remarkably and the cutting cost per linear metre is cut down.
Head with 5 interpolated axes for inclined cutting required, for instance, to obtain the 45° grooves. C axis with 450° rotation and A axis with +/- 69° inclination. This device can be equipped with ITC system for automatic jet tapering compensation and with continuous rotation.
Details
The movement accuracy of each single machine is tested and checked through laser and Renishaw ball bar test.
The walls of the tank are made of stainless steel, while its bottom consists of a steel plate 8 mm thick.
The axes movements are through hardened helical racks and pinions (Alpha Wittestein, Germany) and linear slideways with preloaded bearings (Bosch Rexroth).
WaterCad? is the software specially developed for the 2D processing; it generates simply and quickly any cutting path with a variety of options: automatic looping and tags insertion, automatic standard cut, small bridges for a one-run cut.
Using WaterCad?, it is possible to select the quantities and different pieces to be inserted in one or more slabs. The Automatic Nesting function is much helpful for optimizing production and minimizing waste.
Breton
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
"When fabricating kitchen and bathroom tops, many prefer to use thinner slabs of material and then glue a frontal piece to it to increase the thickness of the visible edge.
With the VIVa 220 Montresor presents a new completely automatic machine for mitering: a double 45° cut to obtain two polished slab pieces to be glued together at 90°.
The patented V-groove unit consists of 2+2 opposing blades working at 45°. The blades cut the slab leaving 0,2-0,8 mm of uncut material on the polished side of the slab.
The complete operation is controlled by PLC, and the operator has only to set the cutting position which will establish the size of the frontal part to be glued, until a maximum of 220 mm.
The positioning of the discs is completely automatic.
Italy
Montresor & Co S.r.l.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesCalibrating Machine
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Quartzite, Sandstone, Travertine
Italy
Goldenblock s.r.l.
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Type: Stone Factory MachinesStone Finishing, Profiling Machines
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Basalt, Quartzite
Machinery Function Features:
Plasma Waterjet Combined Machine
Italy
Waterjet Corporation s.r.l.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone
Machinery Function Features:
Versatility becomes eight
Work at full speed, with FLAT 8.4. Eight spindles polish flat edges at a speed that you can’t even imagine. FLAT 8.4 is the ideal solution for various and large working needs.
1 Hot dip galvanisation
Ensures the benches will last through time
2 High performance even on bigger thickness
Thanks to the 8 heads for polishing and slewing, the machine can easily work pieces up to 10 cm thick, achieving high speeds
3 Versatile and complete
The machine can be supplied with a multi-purpose spindle for special workings and up to 6 bevels, for added versatility
Eight spindles polish flat edges at a speed that you can’t even imagine
8YR
Italy
Sassomeccanica S.p.A.
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