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Home ProductsStone MachineryStone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
FOB Price:$300000-550000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
STONEWIN Multi-wire saw machine is designed to produce 1.8 / 2 / 3 / 15 cm slabs simultaneously from the same granite or marble block. With the main parts such as columns,transversal beam, cases ... are made of a whole Q355B steel plate after bending and heat treated, it ensure the machine main body solid and stable. The Φ2.2m integral driving wheel drum and Φ880mm guiding wheel drums ensure the stable cutting and accurate slab thickness; and the individual liner bands for the grooves facilitate the maintenance of the machine. STONEWIN Multi-wire saw machine is designed to produce 1.2 / 1.8 / 2 / 3 / ... 15 cm slabs simultaneously from the same granite and marble blocks. With the main parts such as columns, transversal beams, cases ... are made of a whole Q355B steel plate after bending and heat-treated, it ensure the machine main body solid and stable. The Φ2.2m integral driving wheel drum and Φ880mm guiding wheel drums ensure the stable cutting and accurate slab thickness; and the individual liner bands for the grooves facilitate the maintenance of the machine. FUNCTIONS AND FEATURES: The main motor is the latest PMSM (permanent magnet synchronous motor) motor which is power-saving and efficient. Being controlled by two sets of frequency inverters (driver), and applying constant tension control technology, the back-moving speed of the machine can be adjusted automatically according to the changes of the cutting force to ensure the diamond wire saw be in the best cutting condition all the time. With a phase sequence protector, without special requirement for input phase sequence, it doesn’t need to change or distinguish the input-power phase sequence. The machine has the following protection functions: diamond wire broken protection, over-loading protection, phase-failure protection, terminal limit, and so on. The real-time parameters are displayed on the control platform, such as the set current of the main motor, the current and the rotation speed of the main motor, etc. It ensures the operation and adjustment of the machine more convenient. The machine can be operated by manually and automatically. The manual and automatic functions can be shifted from each other. Under the automatic function, the machine can be unattended operated, and one worker is able to operate multiple machines.
STONEWIN
10YR
China
Fujian Xiapu Zhongyuan Machinery Co., Ltd.
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
FOB Price:$253500-260000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Ultra-Thin Multi-Wire Saw - Redefining Efficiency
Trends of Tomorrow, Your next machine for block cutting for much more benefit.
Hualong new multi-wire cutting machine HLMW-100/150 represents a significant leap in the way stone is processed. Using cutting-edge technology and ultra thin diamond wire with 0.35-0.8mm diameter, it's well done to cut marble, granite and ornamental rocks in different thickness efficiently. Thanks to an easy user control system and its patent structure birations free, it allows a longer life of the wire and an unparalleled reliability.
Key Advantage:
1) High yield: 97%+ material utilization with 0.4-0.7mm kerf, 15-20% higher than conventional saws
2) Eco-Friendly: 90% less dust, 40dB noise reduction, 50% energy saving.
3) Ultra-Thin Cutting: Produce slabs below 10mm with 50% better flatness and zero wire marks.
4) Space-Saving: 30% smaller footprint for space-constrained workshops.
The use of such advanced cutting technology means quality, efficiency and profit. This trend also reflects a broader movement towards sustainable practices in the industry. By reducing waste, manufacturers are not only cutting costs but also minimizing their environmental footprint. The efficient use of resources is increasingly important in modern manufacturing, and the stone industry's adoption of this leading technologies is a prime example of this shift.
Hualong
3YR
China
Fujian Province Hualong Machinery Co.,Ltd
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
FOB Price:$169999-179999
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
This machine mainly consists of the following main parts: driving system, tension system, lifting system, trolley system, speed regulation system, sprinkler system, and lubrication system.Its main features as follows:
1. This machine abandons the traditional linear roller system and adopts high precision linear sliding track in an all-round way to ensure the stable operation of the vertical column linear slider during the machining process.
2. This machine adopts the new international digital control technology to provide a comprehensive guarantee for the smooth operation of the equipment.
3. This machine adopts the self-developed tensioning system to ensure the consistency of each wire saw and make the machine run more smoothly.
4. This machine adopts PLC digital control system to realize the modular combination of various parts, display the running status of the equipment in real time through the display screens, and realize the automatic operation by setting the operating parameters you desired.
5. The design of the machine is reasonable, stable operation, convenient operation, small floor space occupied, high processing efficiency, energy saving and environmental protection.
6. Various specifications available to cut different widths of blocks, mainly used for processing large slabs of granite, marble and artificial stone. It is the ideal replacement for sand saws and provides more choices for large-scale processing among various stone enterprises.
Zhongyuan
10YR
China
Fujian Xiapu Zhongyuan Machinery Co., Ltd.
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
FOB Price:$250000-280000
Warranty: 12 Months
Usage: Marble, Limestone, Travertine
Machinery Function Features:
The all-new upward model has a high line speed of up to 1600meters per minute and a high tension of up to 500Newton. Old machine renovation, without changing the original foundation and track, saves more costs.
EASTERN PEGASUS
7YR
China
XIAMEN EASTERN PEGASUS CO., LTD.
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
FOB Price:$395000-400000
Warranty: 12 Months
Usage: Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
a. Tiny wire saws with only 0.5~0.7mm cutting groove brings yield rate up to 97%.
b. The machine main structure is made by castings to ensure stable operation and zero structural deformation.
c. The machine equips a set of advanced servo system, securing smooth and reliable performance.
d. The main motor adopts a direct-drive structure, enabling precise and controllable operation during the machine's running process.
e. With less cutting vibration to avoid edge breakage, the machine can produce Ultra-thin slabs below 10mm.
f. Convenient grooving can satisfy various slab thicknesses requirements. -
Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
$300000-500000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
T-REX MWS Multi-wire Sawing Machine for block cutting -
Add To Compare
Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
$300000-500000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Toolstar multi wire saw machine
1,SCHNEIDER(French)PLC+touch screen,Stable Functions,smooth operation.
2,Stable triangle structure designed by Toolstar R&D center(ltaly),Advanced technologies ensuring Toolstar to achieve industry-leading company
3,NSK(Japan) bearings,With self-lubricating high-precision wheel group,the lifespan of bearings exceeding 10000 hours.
4,China Biggest Manufacturer of Diamond
5,YASKAWA(Japan)Inverter,Harmonics resilience, strong anti-interference ability,reliable performance.
6,German Well-known Steel Cable Brand -
Add To Compare
Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
$555555-599999
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
This machine mainly consists of the following main parts: driving system, tension system, lifting system, trolley system, speed regulation system, sprinkler system, and lubrication system.Its main features as follows:
1. This machine abandons the traditional linear roller system and adopts high precision linear sliding track in an all-round way to ensure the stable operation of the vertical column linear slider during the machining process.
2. This machine adopts the new international digital control technology to provide a comprehensive guarantee for the smooth operation of the equipment.
3. This machine adopts the self-developed tensioning system to ensure the consistency of each wire saw and make the machine run more smoothly.
4. This machine adopts PLC digital control system to realize the modular combination of various parts, display the running status of the equipment in real time through the display screens, and realize the automatic operation by setting the operating parameters you desired.
5. The design of the machine is reasonable, stable operation, convenient operation, small floor space occupied, high processing efficiency, energy saving and environmental protection.
6. Various specifications available to cut different widths of blocks, mainly used for processing large slabs of granite, marble and artificial stone. It is the ideal replacement for sand saws and provides more choices for large-scale processing among various stone enterprises.
Zhongyuan
10YR
China
Fujian Xiapu Zhongyuan Machinery Co., Ltd.
Contact Supplier
-
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Quartzite, Sandstone, Travertine
Machinery Function Features:
The latest triangle structure technology, higher cutting efficiency, and the stability of running. Designed by the man-machine intelligent system, convenience for operate, and has the full function of perfect production safety. Matching use Skystone multi-wire saw, with the high cutting quality, long life of wire, improve production efficiency and reduce comprehensive cost input. The machine has the advantages of low energy consumption, high versatility of accessories and low comprehensive cost of use and maintenance. The world's top after-sales service, rapid response to customer needs, to provide a complete set of customized cutting process production technical solutions.
Skystone
6YR
China
FUJIAN SKYSTONE TECHNOLOGY CO., LTD.
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Quartzite, Sandstone, Travertine
Machinery Function Features:
MULTIWIRE WARRIOR is the newest model made by SKYSTONE®, with WARRIOR, it is possible to produced slabs with thicknesses between 2 and 10 cm simultaneously from the same block. WARRIOR is the result of SKYSTONE®’s technological advancements, with 5 generations developed and more than 50 sets of multiwire machines produced, along with many years of experience in designing and manufacturing machines.
Skystone
6YR
China
FUJIAN SKYSTONE TECHNOLOGY CO., LTD.
Contact Supplier
-
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
$300000-500000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Toolstar multi wire saw machine
1,SCHNEIDER(French)PLC+touch screen,Stable Functions,smooth operation.
2,Stable triangle structure designed by Toolstar R&D center(ltaly),Advanced technologies ensuring Toolstar to achieve industry-leading company
3,NSK(Japan) bearings,With self-lubricating high-precision wheel group,the lifespan of bearings exceeding 10000 hours.
4,China Biggest Manufacturer of Diamond
5,YASKAWA(Japan)Inverter,Harmonics resilience, strong anti-interference ability,reliable performance.
6,German Well-known Steel Cable Brand -
Add To Compare
Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
$300000-500000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Quartzite, Sandstone, Travertine
Machinery Function Features:
1. Adopt international brand of motor/inverter/electronics to maintain the stable workingand excellent performance;
2. Stainless steel covers with three coating and painting ensures the good protection from the rusts,especially in the water and dust working condition.
3. Ergonomical and user-friendly design makes it easy for operator to run the machine, especially for assembling thewires and regular maintainence. -
Add To Compare
Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
$300000-500000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
1. Adopt international brand of motor/inverter/electronics to maintain the stable working and excellent performance;
2. Stainless steel covers with three coating and painting ensures the good protection from the rusts,especially in the water and dust working condition.
3. Ergonomical and user-friendly design makes it easy for operator to run the machine, especially for assembling the
wires and regular maintainence. -
Add To Compare
Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Quartzite, Sandstone, Travertine
Machinery Function Features:
The latest triangle structure technology, higher cutting efficiency, and the stability of running. Designed by the man-machine intelligent system, convenience for operate, and has the full function of perfect production safety. Matching use Skystone multi-wire saw, with the high cutting quality, long life of wire, improve production efficiency and reduce comprehensive cost input. The machine has the advantages of low energy consumption, high versatility of accessories and low comprehensive cost of use and maintenance. The world's top after-sales service, rapid response to customer needs, to provide a complete set of customized cutting process production technical solutions.
Skystone
6YR
China
FUJIAN SKYSTONE TECHNOLOGY CO., LTD.
Contact Supplier
-
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
$300000-500000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
1. Adopt international brand of motor/inverter/electronics to maintain the stable workingand excellent performance;
2. Stainless steel covers with three coating and painting ensures the good protection from the rusts,especially in the water and dust working condition.
3. Ergonomical and user-friendly design makes it easy for operator to run the machine, especially for assembling the wires and regular maintainence. -
Add To Compare
Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
$300000-500000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Our innovative points
1. Adjustable wire driving drums.
2. Easy access to the machine with practical staircases and gangways.
3. Fast and easy wire change and positioning.
4. Immediate and intuitive touch screen operator interface for machine management.
5. Hydraulic tensioner ensuring a uniform tension among wires. -
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
$999999999-999999999
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Quartzite, Sandstone, Travertine
Machinery Function Features:
1.This multi-rope sawing machine can be used for large slab cutting and stone processing and cutting. 2.The most important feature is that it has a small footprint, low noise pollution, good cutting board quality, and simple operation. Our group sawing machine is high-efficiency and low-efficiency. 3.We can cut a wide range of stones; the cooling water used in the cutting process can also be recycled and reused without causing waste.
Skystone
6YR
China
FUJIAN SKYSTONE TECHNOLOGY CO., LTD.
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
$9999999-9999999
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Quartzite, Sandstone, Travertine
Machinery Function Features:
The latest triangle structure technology, higher cutting efficiency, and the stability of running.
Designed by the man-machine intelligent system, convenience for operate, and has the full function of perfect production safety.
Matching use Skystone multi-wire saw, with the high cutting quality, long life of wire, improve production efficiency and reduce comprehensive cost input.
The machine has the advantages of low energy consumption, high versatility of accessories and low comprehensive cost of use and maintenance.
The world's top after-sales service, rapid response to customer needs, to provide a complete set of customized cutting process production technical solutions.
Skystone
6YR
China
FUJIAN SKYSTONE TECHNOLOGY CO., LTD.
Contact Supplier
-
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
$750-860
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Remark: Other specifications are available upon request.
QCNG
9YR
China
Xiamen Qicheng Superhard Material Co., Ltd.
Contact Supplier
-
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
$475000-490000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
ZJP56 Diamond Multi-wire Saw Machine, top quality and reliability!
SHUINAN MACHINE
5YR
China
XIAMEN SHUINAN MACHINE CO.,LTD.
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
$8000-15000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Combination Rope Saw Machine
ASIAN STONE
14YR
China
Xiamen Asian Stone Imp.& Exp. Co.,Ltd.
Contact Supplier
-
Add To Compare
Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Quartzite, Sandstone, Travertine
Machinery Function Features:
The latest triangle structure technology, higher cutting efficiency, and the stability of running. Designed by the man-machine intelligent system, convenience for operate, and has the full function of perfect production safety. Matching use Skystone multi-wire saw, with the high cutting quality, long life of wire, improve production efficiency and reduce comprehensive cost input. The machine has the advantages of low energy consumption, high versatility of accessories and low comprehensive cost of use and maintenance. The world's top after-sales service, rapid response to customer needs, to provide a complete set of customized cutting process production technical solutions.
Skystone
6YR
China
FUJIAN SKYSTONE TECHNOLOGY CO., LTD.
Contact Supplier
-
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
$596000-612000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Our ZJP72 Diamond Multi-Wires Saw Machine is the best 72 multi-wires saw machine in the world!
SHUINAN MACHINE
5YR
China
XIAMEN SHUINAN MACHINE CO.,LTD.
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
$192000-201000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
This type of Multi-Wire Saw Machines adopts a new design of gearbox reducing the downtime and facilitating maintenance which ensures the lifetime is longer.
SHUINAN MACHINE
5YR
China
XIAMEN SHUINAN MACHINE CO.,LTD.
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
$636900-650000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Sandstone, Travertine
Machinery Function Features:
The ZJP86 Diamond Multi-Wire Saw Machine is newly developed by a state-owned enterprise in China, and it is the first 86 multi-wire saw machine ever developed in the world. Its price and maintenance costs are about 50% less than the multi-wire saw machines made in Italy.
SHUINAN MACHINE
5YR
China
XIAMEN SHUINAN MACHINE CO.,LTD.
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
$200000-800000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Multi-wire machine to transform granite blocks into slabs.
Hedel
Brazil
Hedel Maquinas e Equipamentos Ltda.
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
$-41000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
DAP UKRAINE/MOLDOVA:53000$
Multi Wire Saw Machine TSY-Mws32u With Tools
Skystone
China
Xiamen Messen Building Material CO., LTD
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Travertine
Machinery Function Features:
Paragon multi-wire machines are proposed and manufactured with diamond-shaped wires with diameter of 5.3mm, 6.3mm or 7.3mm.
Breton is at your disposal to see our Paragon machines in action, working with different diameter wires on marble.
We will provide you with all information you need to make economical calculations of convenience in the use of wires of different diameter.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Quartzite, Travertine
Machinery Function Features:
Superior C4000A - Diamond wire machine
Diamond wire machine is a cut system designed to obtain marble, granite and stone slabs of different thicknesses perfectly alike.
The "Superior" line has been designed specifically to square blocks, cut shims and slabs or also to cut shapeless stones or salvages.
The characteristic of base it is represented by precision of the cut and by a dimensioning of the structure particularly hardy.
TAF s.r.l.
Italy
TAF s.r.l.
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
Columns casting with guides you exchanged again of Steel SAE 1045
Bipartite projection φ2900
Long arm without knuckle adjustment
Inferior picture with chapao of 125mm x 600mm x 3225mm
Tubular rectilinear shower
Automatic Dosador of granalha
Muzzle stops up to 80 plates
Internal measure of the sewing press: 2,8 m largura x 3,95 m length
Weight of 44t approached
It harnesses total 76 cv
Panel of digital command for all the sewing press
Door track block
Bomb 120 (With Pulley) Engine 20 cv
New features (May 2006)
Main battery special extreme Steel
Excentrico special extreme Steel
Knuckle special extreme Steel
Wrist special extreme Steel
Capacity of cut
Block: width 2,53 m x length 3,05 m x heigth 2,10 m
Plate 1,3cm = 109 you plate
Plate 2 cm = 80 you plate
Plate 3 cm = 60 you plate
DJM Industria e Comercio
Brazil
DJM Industria e Comercio
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
The multiwire SW is definitely innovative both in appearance and performance. It is a machine with a two-column structure made using top-class solutions and components in order to provide the highest reliability standards. The multiwire SW, with identical technical solutions and supporting structure, are available with different cutting widths as to meet the customer?€?s specific needs. Besides, when purchasing the machine, it can be configured to operate with three different diameters of wires enabling a variety of possible versions.
Granite, Marble, Block, Blocks, Multiwire, 5.3
SIMEC
Italy
Simec S.p.A.
Contact Supplier
-
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Sandstone, Travertine
-
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
MULTI-WIRE SAW MACHINE
SHUINAN MACHINE
5YR
China
XIAMEN SHUINAN MACHINE CO.,LTD.
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
MULTI-WIRE SAW MACHINE
SHUINAN MACHINE
5YR
China
XIAMEN SHUINAN MACHINE CO.,LTD.
Contact Supplier
-
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
Every wire control with special hydraulic system wtih special sensor; it is control cutting speed with PLC and also you can see all the details life of the wires e.t.c from the touch screen and control your machine from your computer.
Number of wire : 5-10-20-34-40-72 Pieces
Cutting Thickness : Variable 2-3-4-5-6-7-8-9 cm....
Ozteknik Makine
Turkey
Ozteknik Makine
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
MULTIWIRE N6860/60 TECHNICAL SHEET
The new Diamond wire cutting machine NDF 6870/60 is a multi-wire machine designed to produce boards and plates of varying thickness from the large blocks of marble and natural stone. This new unit represents the most modern technology in what refers to the primary sawing of the stone blocks, becoming the alternative to the traditionally used sawing methods, since it improves the production capacity quantitatively, efficiently taking advantage of the energy resources needed to the production of materials and significantly reducing the production costs of the cutting phase.
The multiple diamond wire cutter is a machine that stands out for its efficiency and high productivity, designed to obtain high yields, which is characterized by its great robustness, thanks to its particular design that forms a compact, balanced and balanced set where all movements are concentrated, and its proven reliability and that of the elements that compose it, being all designed to withstand the toughest working conditions.
The main structure of the machine is basically composed of two sturdy columns formed by two steel-welded steel structures, connected between them by an upper crossbar. On both columns the structure of the main frame that joins the two trolleycarriages is mounted, which move vertically supported on both columns on linear guides with linear roller recirculation skates and actuated by a pair of spindles rolled with recirculating nuts balls, synchronized and operated by two motor-reducers with independent servo motors for the ascent / descent of the threads with a smooth and precise movement, located in the upper part of both columns, the entire guide assembly is perfectly protected by PVC bellows . The servomotors are synchronized by software in the vertical movements that ensure smooth cutting, low consumption and maximum precision and avoid the slacks and problems of the central motorization with transmission and forwarding.
The Ø1800 drive drum is formed by a single multi-channel pulley with grooves and connected to the main motor by a pulley and timing belt transmission. The threads are manually positioned according to the desired thickness supported by one side of the machine on the drive drum, and in turn are tensioned from the opposite end by autonomous pulleys. The diamond wires are also guided by two multichannel drums that help to significantly reduce the arrow produced by them. From the opposite end to the driving drum, the diamond wires are supported by the set of idle pulleys, designed with a particular pivoting extraction system, which allows reducing maintenance times significantly.
Once the wires are located, these are adjusted with the active tensioning device that acts individually on each of the tensioning pulleys, independently ensuring that each of the threads has the same tension regardless of the minimum differences in length between each of the threads that are installed in the machine. The tensioning system manages to increase the useful life of the wires and therefore the profitability of the machine
The whole machine is characterized by the robustness and reliability of the elements that compose, being all designed to withstand the toughest working conditions, and in this aspect it is precisely where we can provide all the experience accumulated over the years we have been designing and manufacturing machinery for this sector.
Notable features
Reduced and optimized energy consumption.
Mechanical robustness and absence of vibrations.
Active and independent tensioning system, which increases the useful life of the threads, increasing profitability and ensuring optimum surface finishes.
Innovative pulley design, with pivoting extraction system that reduces maintenance times.
Full range of cutting thicknesses, thanks to its particular design of pulley packages and combination of grooves, without penalizing the life of the diamond wire.
Excellent precision and flatness of cut, through its particular system of guidance by linear skates and its rigid bearing structure.
Easy and convenient access to the inside of the machine, thus facilitating the work of changing threads and their maintenance.
Helical spindles with large diameter balls in vertical movement for smooth or precise movement.
Servomotors synchronized by software in vertical movements that ensure smooth cutting, low power consumption, maximum precision and avoid gaps and problems of central motorization with transmission and forwarding.
Up to 60 wires with various possibilities for the combination of cutting thicknesses.
Strong points
The multiple diamond wire cutter is a multi-wire cutter designed to produce slabs, boards and slabs of varying thickness from the large blocks of marble and natural stone. Traditionally in the factories of transformation of the granite, the cut of blocks is being made of the size of the same with looms when the blocks are of big dimensions, or with bridge cutters of big diamond discs in the workshops of stonework when cutting semiblocks.
The biggest aspect to note is that the multi-wire cutter, for an equivalent capacity, the effective energy consumption, is lower compared to any of the methods used. This translates into significant energy savings both in the implementation, as in production costs.
This difference in the equivalent energy saving is mainly due to the difference in sawing technology, the multi-wire cutter only uses up to 60 loops of diamond wire and water during this process by cutting continuously. These diamond wires are basically formed by a steel cable covered by diamond rings along the cable, the cutting effect on the stone block to obtain the slabs and boards is produced by the effect of the continuous drag movement of the wires at a linear speed of about 38 meters / sc. combined with the rotation of the rings, producing a very high cutting power, differentiated effect with respect to the large traditional looms where the cutting process can be defined as the effect of a reciprocating saw, formed by a frame that houses about 100-130 steel strips in contact with the stone blocks at the same time moving c incombination with the rain of abrasive mixture of water, steel shot and lime, which produces the same amount of incisions in the stone block that amount of strapping
In summary, the coefficient resulting from the equivalent energy consumption in Kw / m2 of a multi-wire cutter compared to the loom is greater than 50% savings, even considering that the total installed power of a multi-wire cutter is greater than that of a traditional loom.
The Multiple Diamond Wire Cutter is the alternative to the primary sawing methods currently used, improving the production capacity quantitatively, efficiently taking advantage of the energy resources necessary for the production of materials and significantly reducing waste produced during the cutting phase.
Comparatively, the advantages of using this new technology applied to the multiwire cutter are obvious. The multi-wire cutter can cut any type of stone material in front of looms that only cut granites or marble, but these are two different models and that use different tools, the looms are only profitable when cutting 2-3 cm sheets of thickness, but its biggest disadvantage is in the energy consumption and the very high production of solid waste, since the water used is recovered in all cases, this waste apart from assuming a higher purification cost, presents a problem of environmental pollution in case of the looms because it contains iron, and the lime that alters the acidity of the waters, in addition to the moment it is not possible to separate or recover at this stage of the process. There is an important difference compared to traditional cutters, which is based on the cutting height, with a disc we can cut 1.50 meters in front of the diamond wire that any commercial block can cut, apart from the great productive difference that exists
The water treatment and purification process for this new process is therefore more economical and less complex.
It is also worth noting that the water needs, while being similar, with respect to the traditional loom, the diamond wire cutting practically cancels the need to wash the load after sawing, this being much less demanding and both the needs and Water losses during the cutting process are lower.
Another aspect to note is that the multi-wire cutter, for an equivalent capacity, the effective energy consumption, is lower compared to any of the methods used. This translates into significant energy savings both in the implementation, as in production costs
With respect to consumables, say that in the multi-thread cutter there is only one; the diamond wire, small volume, easy storage and simple supply. The costs derived from storage, stock programming and handling, are also lower with respect to strapping, shot and lime, necessary for the traditional loom.
In reference to the costs of implementation, the simplicity and the consequent lower cost of civil works stand out in the first place, while in the loom the necessary work constitutes an indispensable part of it, in the multi-wire cutter, this becomes a mere support of it. In addition, in the case of renewal or replacement of the machine, the loom forces the new implantation to be exactly the same model as the previous one, while in the case of the multi-threaded cutter there is a high degree of possibilities of being able to make an adaptation of the existing civil works. In any important case, that is, the space occupied by the multiwire is less.
The simplicity of the multiwire is significantly greater, both in installation, use and handling, as well as in maintenance, both mechanically and electrically. It is important to note that the NDF-6870/60 multi-wire cutter does not use the common solution for vertical movement consisting of a central motor with reducer, transmissions and angular forwarding. This is replaced by two independent and electronically synchronized servomotors without coupling between them. This solution, in effect, cancels the inconveniences of the classic mechanical transmissions, the clearances and possible breaks due to wear and fatigue, and also allows us greater flexibility in the movements to be carried out. In this regard, it should be noted that the system is capable of working atspeeds as slow as one millimetre per minute, as at the fastest of almost one meter per minute, all without loss of power or precision in movement.
As a practical effect, the NDF-6870/60 cutter is the fastest machine on the market capable of performing a vertical ascent movement against any contingency, avoiding the undesirable marks of diamond wire in the stone.
The surface of the final product serrated with the diamond wire, in addition to the fact that it does not need to be practically washed, much less the use of harmful acids or chemicals and dangerous handling, offers the important advantage that its surface state can be assimilated to a certain jaded In the event that the material must be subsequently polished, a certain reduction in the costs associated with the abrasives used in the polishing process and the consequent reduction in production times should be noted.
The high speed of the multiwire cutter will also allow new users of this technology to schedule production with a lower advance and greater flexibility than the loom, even allowing partially cutting a block and reserving the rest of it for another more appropriate time.
The flexibility of production is also given by the clearly lower staffing needs. The preparation of the saw in a thread cutter for a cut, consumes less than half the time and less than half of human resources than a traditional strapping loom
With this cutting unit it is intended to integrate the fully automated operation of the primary sawing work of the stone blocks, with the minimum human intervention and therefore a significant reduction in the manoeuvres of product handling, regularization and optimization of the work processes, the increase of the productive capacity thanks to the reduction of the cycle times and the efficient use of the dead times, the reduction of the energy consumption and the production of the waste during the cutting process, and finally the reduction of the associated risks for the personnel involved in the work of manipulation and mechanization of the materials throughout each working day
Why should our cutter be bought?
The use of diamond wire in the primary sawing work has been used in the sector for not many years, and said wire is applied on known machines, normally formed by two pulleys on which a wire is installed forming a closed loop with which the cuts are made on the stone blocks.
In recent years, machines have begun to be used that use several diamond threads, which are mounted on multi-channel drums or formed by several pulleys, on which several threads are mounted in order to make several cuts at the same time on the stone blocks, thus obtaining significant productions.
The machines used up to now present different technical problems when performing the correct tensioning and control of the thread loops, in addition to another more significant one that lies in the possibility of varying in a simple way the position of the pairs of wires in order to obtain different thicknesses or vary them in the production of boards.
Taking these disadvantages into consideration, the N.6860/60 cutter stands out for its simplicity in the individual tensioning device of the tension wheels, and at the same time the variation of processing thicknesses in the slabs and boards to be cut has been simplified in a simple and easy way.
NODOSAFER offers its customers in addition to all the features intrinsic to any thread machine, such important improvements as:
Architecture based on a robust and compensated structure to avoid vibrations.
Maximum protection against the penetration of water and dust in the most sensitive parts.
Large diameter helical ball screws in the vertical movement for a smooth and precise displacement.
Linear roller recirculation guides in the columns to guarantee the absolute verticality of the cut.
Servo motors synchronized by software in the vertical movements that ensure smoothness in the cutting, low consumption, maximum precision and avoid the gaps and problems of the central motorization with transmission and forwarding.
Basic large diameter drive drum mechanism that prolongs the life of the thread.
Automatic tensioning device by independent pulleys of each of the threads, with position, arrow and tension control of each of the threads.
Automatic and progressive decrease of speed in case of excessive arrow in the thread.
Detection of thread breakage and controlled stop (rapid braking and maximum speed climb)
Controlled emergency stop to avoid marks on the cut block.
Possibility to resume a cut in automatic or semi-automatic mode.
Wide range of devices and program functions for operator and machine safety.
Motorized trolley with optional position control.
Operator panel in color with great ease of use and multiple configuration possibilities.
Compact electrical panel with the latest technologies.
High power main motor driven by inverter.
Button pad for movements in manual mode.
Automatic greasing.
Security
NODOSAFER machines are protected and provide a safety lock around their entire perimeter in accordance with CE safety standards
Load block trolleys
The machine has 2 motorized block trolleys fitted as standard.
Nodosafer
Spain
NODOSAFER SL
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Remark: Other specifications are available upon request.
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